IPT Valve Body Upgrade… DONE!
NOTE: If you have no interest in Transmission Valve Bodies, feel free to just move along down the road.
From the very first day I bought this 4Runner, I’ve wanted to upgrade the valve body. The primary goal in doing so is to ensure that the transmission can reliably handle the extra power from the supercharger on a long term basis. I hope this upgrade will take the transmission “to the finish line”, but at the very least I know it will help the transmission last as long as possible. While reliability is the primary goal, there are fringe benefits… most notably the increase in acceleration.
Before diving into this write up, I would suggest you read this EXCELLENT article by John @ IPT, which fully explains the ideas behind upgrading the VB, and the modifications that IPT performs.
Toyota Modified Valve Body | Toyota Shift Kit | AW4 Shift Kit
Link to IPT’s web page for this service
Toyota A340 Series Modified Valve Body
The “kick in the pants” that set this plan in motion was a lucky find at the local U-Pull-It yard. They had a 2002 Sport Edition on their lot with severe fire damage. Luckily, the VB was housed safely in a bath of transmission fluid under the vehicle, where it suffered no damage. The really lucky part was that this vehicle contained the same type of VB as my ’01.
3rd Gen 4Runners with 4WD and automatic transmissions all use the A340F. 2WD models use the A340E. Throughout the 3rd gen production run, Toyota used THREE different VB configurations inside the A340F’s. I can only guess as to what the cutoffs were, so if anyone knows for sure feel free to correct my guesses below.
The early model years (1996-1998?) used a VB like the one below. Notice the overall length, which is shorter than the later versions, and the presence of the tubes (there should be two tubes, one has been removed in this photo) on the left hand side. The tubes are transmission fluid paths that were integrated into the actual VB on later versions. Also note the connection for the transmission kick-down cable @ bottom center. The other end of that cable connects to the throttle body and controls line pressure in the transmission @ various throttle positions. Last, notice that there are only three electronically controlled shift solenoids. Two along one edge and the third at the end near the tube.
Photo Courtesy of
Texas_Ace on YT, click the username to view a profile.
The mid generation model years (1998-2000?) used a VB like the one below. Notice the increase in overall length, and that the VB now encompasses the fluid paths that were previously separate tubes. Also, notice that there is still a connection for the transmission kick-down cable to control transmission line pressure. Finally, there are still three electronically controlled shift solenoids, but their position on the VB has changed. All three solenoids are now aligned on one side of the VB.
Photo Courtesy of
Texas_Ace on YT, click the username to view a profile.
Last but not least you have the late model VB (I know for sure this one is found on 2001-2002 model years). This version retains the overall shape and size of the previous version, but there are changes to the hydraulic controls. Where line pressure was controlled manually by a kick-down cable on prior versions, it is now controlled electronically by the ECU using a 4th solenoid, the SLT solenoid. This goes hand in hand with the drive-by-wire feature found on the 01-02 models. Take a peek under the hood of a ’01-’02 and you’ll notice that there is only one cable connected to the throttle body, which is a failsafe throttle cable. The transmission kick-down cable is eliminated on these model years. This version also gets a 5th solenoid, which is the Shift Control Solenoid, however it is not electronically controlled. The two new solenoids are visible at bottom center, where the cam and kick down cable were located on previous models.
I was waiting to do the upgrade until I could get my hands on a spare VB because I wanted to keep my stock VB (just in case), and I didn’t want to have the 4Runner down for 2+ weeks. Now that I’d found a compatible VB, it was finally time to do the upgrade. I pulled the VB from the parts truck, took it home, and gave it a close inspection. Everything looked like it was in good shape, so I boxed it up and sent it off to IPT. I only took one picture of it before it left my hands.
After a conversation with John (owner of IPT), I shipped the VB out on Friday 2/1. IPT received the VB on Friday the 8th, and had it re-worked and shipped back out before noon on Tuesday the 12th. I had it back in my hands on Monday 2/18. Considering that the VB arrived at IPT late on Friday, they basically did a one day turnaround, which I thought was impressive. If you plan on doing this upgrade and sending in your own VB, plan on the vehicle being down for 2 weeks unless you want to pay through the nose for expedited shipping.
The VB, as I received it from IPT… nice and clean and ready for action.
I edited this picture to include identifiers showing the layout of the accumulator pistons as they relate to the VB.
Just for reference, the diagram below shows the layout of the solenoids on the 01-02 VB’s. You can compare to the pictures above and see exactly which solenoids the diagram is referencing. The solenoid references should be the same for the earlier versions of the VB as well, minus the “SLT” solenoid. However, as I mentioned earlier, the solenoid locations are slightly different on earlier versions.
One of the notable upgrades to the valve body is the new springs that IPT includes for the accumulator pistons. These springs are longer and have a higher spring rate than the factory springs. This puts more pressure on the pistons, and affects the amount of fluid pressure that must build behind them to engage/disengage the clutches in the transmission. The operation of the transmission is controlled via the various combinations of actions between the accumulator pistons, the opening/closing of the solenoids, and the position of the gear selector/OD switch.
The B-0 accumulator piston (overdrive brake), with upgraded spring from IPT
The C-2 accumulator piston (direct clutch), the larger spring is upgraded by IPT, the small spring remains stock
The B-2 accumulator piston (3rd brake), with upgraded spring from IPT
The C-0 accumulator piston (overdrive direct clutch), which retains the stock springs
There are many other springs contained within the VB and the SLT Solenoid, and the Shift Control solenoid. I’m not sure whether or not IPT makes changes to any of those springs, and I didn’t feel like taking the upgraded VB apart so I could find out.
After doing some research, I found that Toyota used two suppliers for the solenoids on the 01-02 models, and the part numbers are interchangeable. When I checked Toyota part catalogs for the solenoids I found that under each part number they listed an option for either an Aisin part or a Denso part. The VB that I removed from the ’02 parts 4Runner had Aisin solenoids on it.
The “SL” solenoid
The “S1” and “S2” solenoids
Last but not least, IPT throws in a new pan gasket to use in place of RTV, and a small container of transmission assembly lube. This stuff has a low melting/disintegration point, and can be used to hold things in place while installing the VB. Once the vehicle is started and the transmission fluid begins to warm up, the assembly lube dissolves and blends with the transmission fluid.
IPT was kind enough to make a video of the installation process, found here:
IPT Toyota A340 Valvebody Installation Instructions - YouTube
The written instructions can be downloaded here, just click “Toyota 4x4 and RWD Valve Body Instructions”:
IPT | Installation Instructions | Transmissions | Valve Body | Torque Converter
After taking some time to familiarize myself with the process, I started by dropping the pan and filter. The pan and the magnets inside of it were cleaner than I’d hoped. There was a very fine dark gray paste on the magnets, but there were no metal shavings, either steel or brass, to indicate bearing/clutch/bushing wear and tear.
I had a look inside the transmission filter (more of a screen) and it was pretty clean, too. There were some very fine particles present on the screen, but no major debris or clogging of the screen.
The filter is retained by four bolts of three different lengths, so as I removed them, I made a template to remind me where they went at re-assembly time.
After the filter came down, I was staring at my stock VB.
If you ever attempt this job, I highly recommend making yourself a template of the bolt locations. As you remove the 20 bolts, of which there are 3 different lengths, simply stick them in the cardboard where they belong. When it comes time to re-assemble everything, you will know exactly where each bolt belongs.