John's 99 4runner rebuild/build

Got the bumper bolted on. The swing out is almost done, at least the hard parts.


Swing out spindle, 1-1/2" stainless drilled and tapped for M16x1.25 threads. Teflon pad for swing out to ride on. I used all stainless and Teflon on the hinge for low to no maintenance, no bearings, no grease and no rust.
DSC03247_zpscc7e9e95.jpg~original



The latch, stop and 3-1/2x4x1/4" Teflon pad for the swing out to rest on.
DSC03246_zpse8ee8dce.jpg~original



3-1/2x4x1/4" teflon pad in the middle to support the weight of the spare tire.
DSC03245_zps7b892ffd.jpg~original


DSC03248_zps067ee2bf.jpg~original


Now if I only had a tube bender and the skills to fab some corner protection I would be set.
 
Last edited:
Almost finished product.

DSC03254_zps8aefb4af.jpg~original


LED tag light from DDMtuning, still got to tidy up the wires.
DSC03255_zps42c5db53.jpg~original



Tag plate made of 1/2" aluminum milled down to 1/4" where the tag goes. Put some holes in it to lighten it up a bit. Still got to clear coat it.
DSC03256_zps6ff60b5d.jpg~original



Used 3/8" brake line for a conduit to run the wires to the tag light secured with stainless straps and M4 bolts.
DSC03257_zps006cd2e6.jpg~original

DSC03258_zpsdf594d59.jpg~original

DSC03259_zpsb3f79945.jpg~original



I used a receiver hitch lock for spare tire security.
DSC03261_zps50096798.jpg~original

DSC03260_zpsb99cda13.jpg~original
 
These positive comments mean a lot, thank you all very much. Now I need to get my mind wrapped around the corner protection and the sliders.

HAPPY NEW YEAR
 
So since your in Decatur, what would you charge to make me one of those rear bumpers with swing out tire carrier?
 
So since your in Decatur, what would you charge to make me one of those rear bumpers with swing out tire carrier?

It took so many hours to build there is no way to price it low enough not to offend. I have close to 100 hrs in that bumper, lots of drawing time, layout and cutting not to mention the machine work. All in all it's not that hard to do but is very time consuming.

Do you have access to any metal working tools?

If you have any interest in offroading with a club you should check out rocketcityrockcrawlers.com. Good folks there.
 
I can't remember if you mentioned the exhaust being finished up yet... If so, can you snap some pics of how you routed it around with the passenger front output on the tcase?

Still amazed by the quality throughout this build. Love it.
 
I saw this little mod over at ih8mud. I put a 1/4 compressed air filter/separator in line with the PCV valve to catch oil mist and it works really well. It is mounted on the side of the air box. These pics are after a couple thousand miles. Instead of sucking the oil mist into the intake it catches it in the filter bowl.


DSC03289_zps47abf9db.jpg~original



DSC03290_zps7ef8acfa.jpg~original



DSC03291_zps7d48cd6f.jpg~original



DSC03292_zps99106d5d.jpg~original
 
I can't remember if you mentioned the exhaust being finished up yet... If so, can you snap some pics of how you routed it around with the passenger front output on the tcase?

Still amazed by the quality throughout this build. Love it.

Thanks digitalferg, I am extremely late but here are some pics.

DSC03293_zps70eadcf3.jpg~original


DSC03294_zpsde1da97d.jpg~original


DSC03295_zps5140ddf5.jpg~original


DSC03296_zps3bcbdf01.jpg~original
 
I saw this little mod over at ih8mud. I put a 1/4 compressed air filter/separator in line with the PCV valve to catch oil mist and it works really well. It is mounted on the side of the air box. These pics are after a couple thousand miles. Instead of sucking the oil mist into the intake it catches it in the filter bowl.


DSC03289_zps47abf9db.jpg~original



DSC03290_zps7ef8acfa.jpg~original



DSC03291_zps7d48cd6f.jpg~original



DSC03292_zps99106d5d.jpg~original
I'm gonna have to copy this... Got a link to the thread on mud?
 
I just read through the entire thread... and I am suuuper impressed. You've done so much work that I can't even think about doing... Nice job!
 
Seems like an easy way to help keep the combustion chamber clean and the way a lot of us here on t4r like to take care of our machines it's a no brainer to me. I was really surprised that it would catch so much.


By the way a set of these in the 35 inch range are on the way,

Open Country M/T | Toyo Tires
 

Members online

Forum statistics

Threads
278,316
Messages
3,554,107
Members
248,016
Latest member
Advally Service

Trending content

Back
Top