I finally have enough time to go into some more detail about the Aussie install, and give some first impressions for those that were curious.
First up, the install. It actually went pretty smoothly... after I got in touch with [MENTION=32837]J-money$$$[/MENTION] and he gave me some much needed guidance. I was pretty much trying to do things the exact wrong way for a while. I don't know if it was solely the fact that I was in a hungover, no-sleep stupor for the whole install, but I thought the instructions sucked. Even the supplemental instructions that are specifically for the Toyota IFS listed steps that weren't even possible.
So for those that aren't familiar with differentials, here's the things that I think you need to know, courtesy of J-money explaining them to me (I had searched high and low on the internet before calling him trying to find this info and had no luck).
First step is obviously to get the diff out (this won't be a step by step thing, I'm just highlighting the parts where I got hung up on), and once you do that, and you take the cover off, you're left with this:
You'll notice that the cover is stuck on to the carrier because of this coarse cut gear that you see in this picture:
To get that off, take two pry bars, or a pry bar and a big flat head to it, and just pry it up and out. It's held in with the exact same little snap ring that holds your CVs in, so that's what you're working against.
For me, the best way to actually get it out was putting a flat head right where the red dot is in this picture and giving it a good whack with a hammer. It popped right out when I tried that. I don't know if this is possible with the ring gear on, though. I had already taken mine off, with the cover still on (like a dummy :frusty

, so YMMV.
The race might come off with that gear (mine did), so just make sure you get that back in there tight if it does come out.
So now you have to punch out the pin that holds the cross shaft in. DO NOT PUNCH IT OUT THE WAY IN THIS PICTURE:
I know, I know, that side has a dimple in it and the other side looks like a perfect circle, so it would make perfect sense for it to punch out that way, but it doesn't. That other side tapers down, and it will not come out that way. I broke 4 punches trying to punch it out that way (and before someone says something, no I didn't try using a punch as small as the one in the picture, that one was just for demonstration purposes haha), and had a hell of a time getting it out the right way since I did that.
So, just for clarification, this is the right way:
So once that cross shaft is out, the spider gears can come out and you can start on putting the locker of your choice in. Just a quick note about putting in the locker: One side of the window on the carrier is bigger than the other, so if it seems like all the pieces for the locker won't fit in, just keep trying different ways. As J-money put it, it's like a puzzle.
On to the first impressions. I didn't get a chance to really put it to the test, but I did do a bit of wheeling so here's what I've noticed so far.
It's actually quieter than I expected. You can hear it from inside the cab when it ratchets, but it's really not bad at all. I'm using cheap 85w-140, for reference.
It definitely makes a difference on steep hill climbs where there's ton of loose rock and gravel. I was able to just maintain a steady, slow speed going up them, where as before I would have to get a running start and hit them pretty fast.
There was only one rock (that I call the poser rock, because it's only good for getting poser pictures on) on the whole trip but it definitely walked right up it this time, where as before I would have to bump it up over this ledge to make it.
Most of my wheeling time with it so far has been in the dirt, and I never felt the need to use my ADD switch to unlock the passenger side. You can definitely feel a difference in the steering, but the turning radius wasn't too bad in the dirt for what I was doing. I'm sure that will change once I get out to somewhere like Cougar Buttes where there's a lot of rocks that have a ton of grip.
Oh, and I had to pull out my buddy's Jeep twice on this little off-road excursion :rockon:
Believe it or not, there is a 4runner and a Jeep in that incredibly dark photo.