muffler options?

Jc12

New member
Hey guys, i am looking for a slightly throatier exhaust note than stock offers but don't want an overwhelming rumble. I have used the cherry bomb vortex (not glasspac) on my previous runners and loved it but find it a little too obnoxious for my lifestyle nowadays. I have heard the magna flows (18" i believe) and still found them too noisy. I am seeing these walker quiet flow appearing in stores and have read they are a little louder than stock when WOT. I love a nice tone while idling and want minimal drone on the highway. Anyone have any suggestions? thanks!
 
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I have a BAMuffler from dirtydeeds industries, hand made and comes in a variety of lengths for different tones.
 
As LittleCaesar stated I now have the Borla 40665 Turbo XL on mine and I like it.
I had for about 30 days a 24" Magnaflow which sounded fine however it has a blatant design flaw.
The smaller Magnaflows would of course be a bit louder, smaller you go louder it gets, but at least the smaller ones with the straight and one piece inner perforated tubes I do not think will fall apart on you in a few days.

It is hard to say without hearing them side by side at the same time but I think the Borla "might" be a bit quieter than the 24" Magnaflow was at Idle and I am sure definitely quieter than a 18" one.
The tone is also a bit throatier.
Once on the highway its just a nice even tone, I personally prefer it over stock, the only time it wakes up and gets a throaty growl is WOT but it sounds good.

There are numerous things that make a difference in the overall sound.
In the video of mine that is with a Deckplate mod OPEN and with a Airraid kit ISR installed, these two things will change the sound also.
So what you hear in the video is with as much air and as free a breathing as you are probably going to get on a 4Runner without putting on a Super Charger.
The Borla is louder than stock but not by much.
Just getting rid of the stock intake tube made it a bit louder, opening the deckplate mod made a bit louder still.

Now having said that I would recommend doing all that if you haven't already as it really makes the whole system seem to just BREATHE, I honestly do not understand why Toyota doesn't do something similar from the factory.
The engine breathes better IN and OUT, has much better throttle response and it is the ONLY thing I have done to my 4Runner that gave me ANY better gas mileage and I have done probably everything that could be done and nothing else made any real noticeable difference.

I got roughly 1.5-2mpg better milage on the Highway, city seems to be about the same, if I am getting any better MPG city it is under 1mpg.

Overall the Airaid kit matched with the Borla muffler is the best money I have spent on my 4Runner so far.
I have zero complaints from either one.

You can get the Borla at Amazon shipped to your door in 2 days or less for $93.
I also bought the Airaid kit from Amazon.
At the time I paid $158 now its $179.
But I paid $168 for the Borla then so overall still cheaper now.

Installing the Airaid is obviously an easy DIY for anyone and only takes about 15 minutes.
Changing the muffler out only cost me $40 at a local muffler shop.

Also I might add, you can change the sound further still with resonators and even tips, so you can really dial in the sound you want.

http://www.amazon.com/Borla-40665-U...p/B000CIK9L0/ref=cm_cr_pr_product_top?ie=UTF8

http://www.amazon.com/gp/product/B004IARH86/ref=oh_aui_detailpage_o01_s00?ie=UTF8&psc=1
 
I've got a SS JBA cat back exhaust and as far as the muffler goes its a straight thru packed with steel mesh, sounds really good when you push it but quiets right down on the hiway.
 
anyone have experience with the borla sportsman exhaust

No experience, but do have an opinion.
The only XR1 that seems close to correct size is 16" x 4.5" x 7.88" the 40942.

I called Borla and talked to someone there and they fully recommended a ProXS for the 6 Cylinder engine, unless you just want LOUD.
The XR1's are mostly meant for engines putting out A LOT more horsepower, I think they are all center/center fit.


The Pro XS 40665/40664 is 19" x 4" x 9.5" is considerably larger, much quieter, actually fits with a center/offset and with the tiny amount of horsepower these engines produce fits the exhaust needs better.
You will get no more performance from the XR1 "Sportsman" than you will the ProXS just louder and doesn't fit as nicely.
Thats how I see anyway, and also what Borla recommended.
 
borla inlet-outlet size

Will the 40665 slide right over the stock 2-3/8 inch o.d. muffler pipes?Stock muffler case is 21.5 inches long so overall total length of the borla would need to be approx. 26 inches.
 
Will the 40665 slide right over the stock 2-3/8 inch o.d. muffler pipes?Stock muffler case is 21.5 inches long so overall total length of the borla would need to be approx. 26 inches.

Yes, it seems like a pretty good fit, the muffler guy had no problems at all, just slid it right over the pipe and welded it on, everything fit perfect.
 
Borla XR-1

anyone have experience with the borla sportsman exhaust

I put on the borla xr-1 22" muffler about a year ago. Its great! Gives the truck a little bit of growl while still being very tame. I guess they make the muffler in a 18" overall length too but that might be a bit louder than you want. The 22" is just right and the rig is my daily driver too. It is a little shorter than the stock muffler so a pipe of pipe needs to be added. ordered it online and just brought it to my local shop. $50 later it was all said and done. money well spent.

This might be worth giving this a read it you haven't. sorry if this was already referenced. didn't see it any where though.

http://www.toyota-4runner.org/3rd-gen-t4rs/124543-borla-xr-1-magnaflow-opinions-please.html

the part number for the 22" (21.5") is 40942 I believe.

here's what i ordered and it's great:

http://www.ebay.com/itm/Borla-40942...=100011&prg=10073&rk=1&rkt=10&sd=131082103898
 
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