Copied Bumper from forum thread
Hey guys. New poster here but I follow this forum religiously. Many repairs have been done and streamlined with all of your help. Thank you. I wanted to give back a bit with this post.
I saw this post awhile back and just knew I had to have one of these bumpers. I have a buddy with some welding experience and his friend has a garage with basic metal working tools in it. So we decided to give it a shot and try to recreate this bumper. We are 99% done and just have to weld on a plate to cover the exposed radiator under the bumper. Here are some pics of the build and final product.
I have all of the specs written down. I will have to find the time to decipher my chicken scratch handwriting and come up with dimensions for each piece. The blinkers were 2.5" LED blinkers from Advanced Auto. Don't forget to get resistors for the LED lights to avoid hyper flash. That was annoying and a setback we didn't intend to deal with.
Also, as a side note. For the mounts, we used 1/4" steel plate. We decided not to reinforce the vertical mounts with any side bracing. The OP had side straps that he put up for extra support. We figured that for the amount of towing or getting towed that I do from the front of my vehicle, it probably wasn't warranted. Luckily they easily could be added in the future.
Total cost was about $200-$225 in parts and material and $125 to my friend for helping me out. So around $350 total.. give or take.
If you have questions, let me know and I will get back to you as soon as possible. It tooks us about 1.5 months doing it on weeknights at about 4 hours per session. Overall it probably took us 6-7 meetings but with the holidays it drug out to 1.5 months. Luckily I have a 2nd vehicle I could use in the meantime. While the vehicle was non driveable (no blinkers since they are housed in the bumper) I used the time to replace inner and outer tie rods, sway bar links, sway bushings and brackets, rear shocks and springs, rear hatch locking mechanism and clean and spray paint the factory engine undercover and grille.
She is practically brand new now!
