The # 1 design for the side coverage is my favorite over 2 and 3. 3 looks nice also and looks like it would require less welding.
I haven't been on here to much lately but I missed your bumper build thread, I'm certainly glad I found it.
Was actually just thinking of how I would love to have designs for a front bumper as my friend has a cnc machine in his garage and is a welder, so all I would need would be steel and bolts and find a way to paint it or powder coat it.
It would be alot more affordable then having one shipped across country to me, paying over a $1000 isn't too appealing.
My front bumper his beat to hell living in the city and it would be great to have a steel bumper for when people back into my 4runner and for light off-roading use.
What thickness steel are you using and is it thicker in different area's?
I looks like your trying to keep weight down which is a good thing, I would be interested in keeping the bumper as light weight as possible while maintaining strength, along the lines of demello's front tubeless bumper. I think it comes in at 100 pounds?
You have done a fantastic job and I really like the look of it. I will be following your thread and progress closely when you get back

opcorn: