My home-brewed under $25 Rola roof rack mount

duck911

New member
I was too cheap and impatient to pay $80 and wait weeks for mounts, so I set off to make my own:

First hardware was two 8" mending bars, cut in half to make 4 channel inserts. 1/4 inch bolts also go inside the channel, threads sticking out. Total 8 bolts and matching nuts.

The bolts are a really tight and won't slide inside the channel stock, so I simply hot the tops of the heads on the bench grinder to take a few thousands off - problem solved:

barstock.jpg


channel.jpg


Then, I picked up 4 Simpson A24 ties.

I test the strength of one tie by standing on the apex, trying to get it to bend flat. I am 250 pounds. The tie didn't move an inch:

bracket.jpg



Trimmed the ties with a sawz-all, drilled appropriate holes for mounting to the channel bolts and U-bolts, and painted:

bracket-finished.jpg



Final reassembly tomorrow, once RTV and silicone is dry on the rack. I have no doubt that the rood rack channels would fail before any of this hardware would.

Hope someone finds this useful!
 
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Great post. Unfortunately I can't see the pictures. There is just one picture of your runner without showing the work you did. May be forum removes it after a while? Me too don't want to spend 80 bucks on some brackets. Would appreciate if you could post some. Thank you
 

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