Need Help on Hella 500 install

Beaston

New member
For Hella 500 driving lights : Is the green wire that runs from the switch that taps into the high beam wiring necessary if im just going to use the lights with the switch alone, i dont want it connected to when the high beams come on. I didnt know if the green wire also was used as a ground or something. Also is the yellow power wire the only wire that is needed for the switch??
 
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Green wire is not necessary, but I wired it into a running lamp. I did it that way so that if I accidentally leave the Hella 500 on, it will turn off when the lights on the truck turn off. This way I won't accidentally kill the battery.

I think you'll also need a ground for the switch.

It's been a while since I messed with the wiring so I'm going by memory.
 
Using the switch for the hella 500s requires 3 wires... ground, load, and 12V+... I actually think on the switch it says "earth" instead of ground. Anyway, the reason you have to ground the switch is because it lights up.

Anyway, load is essentially what goes to the lights. But you use a relay becuase if you applied a 12V souce capable of turning on the lights directly off the switch, you'd melt the switch. When you flip the switch you trigger a relay when then applies 12V directly from the battery to the lights.

To make it where you don't accidently drain your batter you can do 1 of 2 things....

1) Apply a switched/ignition 12V source to the 12V+ terminal on the switch. This would allow you to turn the lights on ONLY when the car ignition is on.

2) Connect the 12V+ wire supplying power to your driving lights to the 12V+ side of the switch. This would only allow you to turn on when your driving lights are on.

I would go for #1 if it were my set up.
 
Ok, so which wire is the parking light wire?, kinda of new to car electronics so a little help is going to be needed.
 
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here is a picture...
 

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ok, done with the wiring and installed the lightbar today...check out new thread in general discussions forum
 
Got a question? Did you guys ground everything individually or did you splice them all together then ground?

-J
 
Hmmm, I wonder if I might have wired something wrong?

Not getting them to power up at all, I can get the toggle switch to light up but the lights no worky......

I wired them exactly as per the diag in the link on this thread but I'm gonna go back and double check.

I was just thinking it might be because I ground the relay with the lights?

-J
 

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