One more thing to mention, I just noticed that the Tundra rack Toyo-Steering is selling is using offset aluminum spacers instead of bushings for the main rack mounts. I think that is a really bad idea and will probably affect the life of that rack. You want some give in there for when your tires hit rocks.
yeah, thanks for the further details. I've definitely been mulling this option over in my head, including while my wife and I worked on some mods this weekend.
(Marlin Crawler shifter boot install, iPAD mini mount for onXoffroad use, prep for C4 rear diff skid install, roof rack gear setup, etc) Took a minute to crawl under and take another peek @ our front-end setup.
My current thinking
CV's joints - I'm convinced that leaving stock CV's alone is the way and the truth for normal size tires up to 285/75-17 or maybe even small 35's. It's a known fuse. It's easy to "100% fix" on either side of the diff, with only one spare needed. And you can also easily cut-up a broken CV to provide hub and diff side "trail plugs" to allow you to 3-wheel-drive it off the trail without leaving the diff open or causing the hub to fall apart. For us, a gentle driving style, no aversion to pulling a winch-line and our dual cases, I really doubt we'll break anything.
(I'm still carrying a complete CV and tools, just in case)
Stock steering rack/ITRE/OTRE -
With 33's, 4runner owners are definitely UPPing the leverage we're placing on these parts, but again, it's a well-known and reletively easy trail repair, much like a CV joint that pops before the axle ears deform. For repairs, I am packing: both stock inner and outer TRE's and tools needed for repairs. At $50.00 a pop for brand new MOOG ITRE's I feel like I could have like 3-4 on-board for easy trail repairs without much worry. I know that MOOG's might not be up to OEM standards, but I just mic'd one right next to the $$$ OEM and specs/thread pitches are exactly the same for 1/3 the cost - great option at least for a trail spare, IMO.
For 35's and above: Not sure. You can prevent ITRE/OTRE failure with aftermarket parts, but what becomes the fuse? Do bigger tires solve more issues than they create? If you're running 40's - I think you're into a LC/Tundra rack - but then do you start blowing steering boxes? or spindle TRE mounts? Slippery slope
Planning to get some long-overdue dual case crawl testing done this coming weekend at a local OHV park. We'll be putting our rig through it's paces on some green and blue trails- with maybe a few black sections thrown in if we are feeling fiesty. - we'll be taking lots of video.
Our experience in Mt, Alaska, Utah and Moab, specifically is with hard pack, slick-rock, waterfalls, ledges and stable rockpiles, which is similar to terrain here in socal, but we'll definitely do a trail report after if we get into terrain we're not used to.