im reviving because I have major leak at the right side of pan. ajonesnv I'm 4x4 can I not just unbolt and sneak the rtv in there? cause I heard that's a thing haha
Almost no room to work in there. Between the pan and front diff you've got maybe 3" at the most.
It's not as much of an ordeal as people make it out to be. Especially with a manual trans you've got lots of room to work with. An extra set of hands helping is nice to have but not 100% necessary.
Process is as follows.
Drain front diff and engine oil
Jack up and take off front wheels
On either side unbolt the lower ball joint from the spindle. This will give you enough room to pop the CV axles out of the differential. Personally I choose to completely remove the axles but it isn't 100% necessary.
Pop the front driveshaft off the diff flange
Once you've got the axles out, there are two bolts that hold the front mounts of the diff that go through the cross member. The third diff mount is a stud that goes through near the driveshaft. That is the only one that's an oddball fastener in the entire job. You'll want a 1/2 drive 12MM Allen socket.
Let the diff hang in it's spot, it won't go anywhere until you physically lift the stud out of its hole. Then you can unplug the add and vent tubes.
After that pop the diff up and lay it off to the side. It can be done with a floor jack as well if you don't want to bench it, but it's not very balanced.
Then you're home free, no struggling around the diff to get to the bolts and crossing your fingers hoping it doesn't leak.
This adds maybe an hour overall to the job, you spend time removing and reinstalling the parts, but it is amazingly easy to do the rest of the job once it's out of the way.
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