Passing and Wiring Switch Through Firewall Grommet, How To

blacksheep4

New member
I wired up my ditch lights a couple of weeks ago, but left the switch in the engine compartment until last weekend. It took me a while to figure out the best way to go about it, so I kept putting it off. I had a hard time finding all of the information in one source, so here is how I elected to go about passing the switch through the firewall and then wiring a new switch after cutting off the one provided by Baja Designs. I'm no electrician, so if anyone sees a better way to do this, please call me out. Hopefully this can help someone else out who hates electrical like me. It's not that bad guys!

OK first things first. If your lights/ whatever accessory you are trying to get through the grommet came with a pre-wired switch, cut that sucker off. Unless you want to cut a silver dollar sized hole through your firewall grommet. Make note if more than one wire is going into the same terminal, as those will need to be put back together when you reconnect to the new switch.

uc


You're going to want to slice as small of a hole in the rubber grommet as possible to pass this group of wires through, here are a couple tricks that make it a quick and painless process. Tape the loose ends (the ones you just snipped from the old switch) as tightly as possible to a straightened out wire hanger. Next, find your favorite lube and go to town on the coat hanger. You can try going in dry, but save yourself the trouble and get things slippery.

uc


I didn't take a picture of the firewall grommet from the engine compartment, but it's not hard to find. It's the thing that looks exactly like a firewall grommet. Jam your lubed up coat hanger into a spot that doesn't have wires running through it, and keep pushing until you feel it pop through into the driver's side footwell. If it comes out on the passenger side, things have already gone horribly wrong. Get inside the truck and pull through as much slack as you need. Cover the slits you've made with some sealant to keep the water out. Here's the view from the inside.

uc


If you're going to use the same switch that you have previously removed, that's too easy. Just connect everything back into the right place. If you're using a third party switch like I did, colors are probably not going to match up. Baja Designs didn't make things easy by not providing a wiring diagram and using only red and red/black wires. Drink as many beers as necessary until you figure out what connects to what. Black = ground, that much was easy enough.

uc


Remember the two wires that were in the same terminal before you cut the switch off? I taped those together after the 5th time getting confused. From left to right here I have fuse, ground, lights. Since Baja Designs used the same color for fuse and the lights, I pulled on the wires from the engine compartment to figure out which was which and put tape on the lights/ accessory wire so I wouln't lose it again. I won't admit to how long it took me to think of that idea. For your standard OEM switch the connections you need to make are GREEN= FUSE, RED1= RELAY/ ACCESSORIES RED2= DASH LIGHT CIRCUIT (I didn't do this, but is needed if you want new switch to light up when all other dash lights are on. If you need to know how to find that wire, I'm not your guy) BLACK= GROUND.

uc


Once you have soldered, tapped, taped and/or whatever else is your preferred technique to connect everything to the new switch, test it out. You're probably like me and not totally confident in your electrical knowledge if you are still reading this as a guide, so before you get any further you might want to check your guesswork. Hit the switch and pray that nothing catches on fire. No fire and lights turn on? You probably haven't @#$%ed anything up yet, good job! Celebrate with another beer.

uc


All that's left is to remove the dash panel, replace a blank switch with your new one, and clean up your wiring. First step to removing the panel to the left of the steering wheel is to take this kick plate thing off. Yank the hell out of it until it pops off.

uc


Next you need to look for is a little plastic nut that you can't see in this crappy picture but it's circled. It will come off by hand. The other thing I've circled is a bolt that I can't remember 100% if I removed, possibly due to the aforementioned celebration beers. I think you need to remove it if you want to take the section of dash all the way off, but you just need to loosen it enough to get to the back of the switch panel.

uc


Look over to the lower right side of the steering wheel for the plastic window that's hiding another bolt. Pop the window open with a trim piece removal tool or a screwdriver if you DGAF. I found the slot on top of the window to be the easiest, as the little window's hinge is on the bottom. Remove the bolt.

uc


Now you should be able to loosen the panel enough to feed your wiring up behind it and reconnect your switch and replace the blank with your new faceplate. Mine doesn't really sit flush, need to do some trimming around the opening for it to fit perfectly. But for now, it gets the job done. Didn't take pictures of that whole process but if you've made it this far, you can figure it out. Put everything back together in reverse order.

uc


Again, I am obviously not an expert by any means, but hopefully this comes up if someone who needs help with this actually uses the search function.
 
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I wired up my ditch lights a couple of weeks ago, but left the switch in the engine compartment until last weekend. It took me a while to figure out the best way to go about it, so I kept putting it off. I had a hard time finding all of the information in one source, so here is how I elected to go about passing the switch through the firewall and then wiring a new switch after cutting off the one provided by Baja Designs. I'm no electrician, so if anyone sees a better way to do this, please call me out. Hopefully this can help someone else out who hates electrical like me. It's not that bad guys!

OK first things first. If your lights/ whatever accessory you are trying to get through the grommet came with a pre-wired switch, cut that sucker off. Unless you want to cut a silver dollar sized hole through your firewall grommet. Make note if more than one wire is going into the same terminal, as those will need to be put back together when you reconnect to the new switch.

uc


You're going to want to slice as small of a hole in the rubber grommet as possible to pass this group of wires through, here are a couple tricks that make it a quick and painless process. Tape the loose ends (the ones you just snipped from the old switch) as tightly as possible to a straightened out wire hanger. Next, find your favorite lube and go to town on the coat hanger. You can try going in dry, but save yourself the trouble and get things slippery.

uc


I didn't take a picture of the firewall grommet from the engine compartment, but it's not hard to find. It's the thing that looks exactly like a firewall grommet. Jam your lubed up coat hanger into a spot that doesn't have wires running through it, and keep pushing until you feel it pop through into the driver's side footwell. If it comes out on the passenger side, things have already gone horribly wrong. Get inside the truck and pull through as much slack as you need. Cover the slits you've made with some sealant to keep the water out. Here's the view from the inside.

uc


If you're going to use the same switch that you have previously removed, that's too easy. Just connect everything back into the right place. If you're using a third party switch like I did, colors are probably not going to match up. Baja Designs didn't make things easy by not providing a wiring diagram and using only red and red/black wires. Drink as many beers as necessary until you figure out what connects to what. Black = ground, that much was easy enough.

uc


Remember the two wires that were in the same terminal before you cut the switch off? I taped those together after the 5th time getting confused. From left to right here I have fuse, ground, lights. Since Baja Designs used the same color for fuse and the lights, I pulled on the wires from the engine compartment to figure out which was which and put tape on the lights/ accessory wire so I wouln't lose it again. I won't admit to how long it took me to think of that idea. For your standard OEM switch the connections you need to make are GREEN= FUSE, RED1= RELAY/ ACCESSORIES RED2= DASH LIGHT CIRCUIT (I didn't do this, but is needed if you want new switch to light up when all other dash lights are on. If you need to know how to find that wire, I'm not your guy) BLACK= GROUND.

uc


Once you have soldered, tapped, taped and/or whatever else is your preferred technique to connect everything to the new switch, test it out. You're probably like me and not totally confident in your electrical knowledge if you are still reading this as a guide, so before you get any further you might want to check your guesswork. Hit the switch and pray that nothing catches on fire. No fire and lights turn on? You probably haven't @#$%ed anything up yet, good job! Celebrate with another beer.

uc


Where did you get the Sasquace switch

All that's left is to remove the dash panel, replace a blank switch with your new one, and clean up your wiring. First step to removing the panel to the left of the steering wheel is to take this kick plate thing off. Yank the hell out of it until it pops off.

uc


Next you need to look for is a little plastic nut that you can't see in this crappy picture but it's circled. It will come off by hand. The other thing I've circled is a bolt that I can't remember 100% if I removed, possibly due to the aforementioned celebration beers. I think you need to remove it if you want to take the section of dash all the way off, but you just need to loosen it enough to get to the back of the switch panel.

uc


Look over to the lower right side of the steering wheel for the plastic window that's hiding another bolt. Pop the window open with a trim piece removal tool or a screwdriver if you DGAF. I found the slot on top of the window to be the easiest, as the little window's hinge is on the bottom. Remove the bolt.

uc


Now you should be able to loosen the panel enough to feed your wiring up behind it and reconnect your switch and replace the blank with your new faceplate. Mine doesn't really sit flush, need to do some trimming around the opening for it to fit perfectly. But for now, it gets the job done. Didn't take pictures of that whole process but if you've made it this far, you can figure it out. Put everything back together in reverse order.

uc


Again, I am obviously not an expert by any means, but hopefully this comes up if someone who needs help with this actually uses the search function.

Where did you get the Sasquatch switch?
 
Dude awesome write up!!!! I did this to my hand trying to get it through the tiny grommet near the brake reservoir and firewall........ I had to put a glove on because it bled through the bandages so fast it was getting all over the truck. Probably should get my hand checked out.... Forewarning to those attempting to cave man your way into getting wires through, follow this guy's advice!!! It's razor blade central in the driver side footwell!!!
3784f04f1ffef1bffc28a23e53fc50de.jpg


Sent from my Nexus 6P using Tapatalk
 
Dude awesome write up!!!! I did this to my hand trying to get it through the tiny grommet near the brake reservoir and firewall........ I had to put a glove on because it bled through the bandages so fast it was getting all over the truck. Probably should get my hand checked out.... Forewarning to those attempting to cave man your way into getting wires through, follow this guy's advice!!! It's razor blade central in the driver side footwell!!!

Sent from my Nexus 6P using Tapatalk

hahah thanks man. I usually follow the caveman philosophy and blood is to be expected. This way was much more civilized.
 
1. Cut small slit in grommet.

2. From the cabin run a coat hanger.

3. Tape wires to coat hanger.

4. Pull through.

That's what I did. No injuries to report.
 
Dude awesome write up!!!! I did this to my hand trying to get it through the tiny grommet near the brake reservoir and firewall........ I had to put a glove on because it bled through the bandages so fast it was getting all over the truck. Probably should get my hand checked out.... Forewarning to those attempting to cave man your way into getting wires through, follow this guy's advice!!! It's razor blade central in the driver side footwell!!!
3784f04f1ffef1bffc28a23e53fc50de.jpg


Sent from my Nexus 6P using Tapatalk

LOL been there. It's funny when you are so bent on a project you are more upset that blood is getting everywhere than the fact that you f'd up your hand.
 


Looks like an episode of Chopped. Your list of ingredients includes the box of Cheezits on the floor in the background.

Anyway, this is a great write-up, and the coat hanger idea is genius. I'll be referring to this when I finally receive my Gobi rack and lights!
 
I used some solid copper residential ground wire which works similar to a coat hanger, it's just more flexible and has less chance of damaging something poking around wiring with a ridged piece of metal. You can buy a few feet of this at Lowes or Home depot for about $1

Also if you find the switch LED too bright on the switch you can add a small 1/4 watt resistor to dim it down... I have plenty if anyone needs em PM me, I bought like 500+ resistors from ebay lol.

Another tip is to make a small concentric loom with a bunch of wires and pass that though so any future modifications or adds don't require you to keep jabbing things into critical areas.

16583425_1854536038155175_5755249858743107584_n.jpg
 
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Dude awesome write up!!!! I did this to my hand trying to get it through the tiny grommet near the brake reservoir and firewall........ I had to put a glove on because it bled through the bandages so fast it was getting all over the truck. Probably should get my hand checked out.... Forewarning to those attempting to cave man your way into getting wires through, follow this guy's advice!!! It's razor blade central in the driver side footwell!!!
3784f04f1ffef1bffc28a23e53fc50de.jpg


Sent from my Nexus 6P using Tapatalk

Holy hell, yes it is! I tried pushing some wires through the grommet two weeks ago, and finally managed to get them through without cutting after about an hour or two, but the back of my hand was completely torn up.

Sadly, I had to pull the wires back out, because I ran into issues and didn't have time to troubleshoot :( Next time I'll rig it up to test before running wire.
 
...Drink as many beers as necessary until you figure out what connects to what....


I don't think truer words have been written on this forum.
FINALLY someone uses the proper technique for wiring dilemmas.

One word of caution: Jameson ends up making a terrible wiring companion. You end up seein 2-3 times the wires than are actually there... Ask me how I know this...

Good write up dude!
 
[MENTION=127339]4Reak Show[/MENTION]

Now that I think about it... I think beer was used for pretty much every major project I did on the truck. I might as well keep the stuff in a tool box.
 
I did this the night before leaving on a trip in a friend's Tacoma.. walked inside and my hand looked like hamburger haha. I usually use a coat hanger and gorilla tape, patch up the engine-side with dynamat. Good write up.
 
I found that you don't really need to take that footwell piece off to open up that kickpanel. Just yank it and it'll fall down enough to make shit work.

I'm all for leaving panels in place as often as necessary.

Also, IDK about your switch, but my AOB switch fits flush like the factory ones. Looks a lot nicer

Where did you get the Sasquatch switch?

You should make it a priority to not include all the photos, especially when you're the first response you're quoting.

Makes the page multiples longer, and no one needs to see all those photos again when your comment is only relevant to one photo.

NBD, but it's a pet peeve that I wish more people paid attention to.
 
I bless [MENTION=65614]Antman[/MENTION] for letting me know how stupid I was for not using di-electric grease the first time I yanked a control wire through that bastard grommet.

Where did you get the Sasquatch switch?
[MENTION=153970]Soneill[/MENTION] Be kind and listen too [MENTION=126085]mcarey86[/MENTION] or just do what I did and use mention to notify a user. You block quote text to ask a question about the specific text you are quoting, else people think you are just being an ******* for quoting an entire post for no reason, even more so when you included all the images.

You should make it a priority to not include all the photos, especially when you're the first response you're quoting.

Makes the page multiples longer, and no one needs to see all those photos again when your comment is only relevant to one photo.

NBD, but it's a pet peeve that I wish more people paid attention to.

That shit drives me batty too, especially when you're burning some time checking a post on a phone.
 
I bless [MENTION=65614]Antman[/MENTION] for letting me know how stupid I was for not using di-electric grease the first time I yanked a control wire through that bastard grommet.

[MENTION=153970]Soneill[/MENTION] Be kind and listen too [MENTION=126085]mcarey86[/MENTION] or just do what I did and use mention to notify a user. You block quote text to ask a question about the specific text you are quoting, else people think you are just being an ******* for quoting an entire post for no reason, even more so when you included all the images.



That shit drives me batty too, especially when you're burning some time checking a post on a phone.
I used Vaseline after trying it dry two or three times...

Was on par with many other life experiences.
 
blacksheep4: Here is my dumb question: In your 3 image I can see what looks like a short piece of rubber tubing sticking through the firewall grommet just to the upper left of your wires. What is that, and can wires be passed through that instead of pocking holes in the grommet?

Thanks for great instructional post. Maybe I will get up the nerve to try something like you did. Hope to avoid "gash hand" though! OUCH!
 
blacksheep4: Here is my dumb question: In your 3 image I can see what looks like a short piece of rubber tubing sticking through the firewall grommet just to the upper left of your wires. What is that, and can wires be passed through that instead of pocking holes in the grommet?

Thanks for great instructional post. Maybe I will get up the nerve to try something like you did. Hope to avoid "gash hand" though! OUCH!

There are of course already going to be wires passing through your grommet, and that's what those are. You could maybe try to squeeze through some of he existing holes that Toyota already has going through there, but it would be a huge pain in the ass and not worth it in my opinion. Using a coat hanger or similar, then sealing it with some kind of marine type silicon will be way faster and more or less just as watertight. Save yourself the frustration and the mangled hands.
 
There are of course already going to be wires passing through your grommet, and that's what those are. You could maybe try to squeeze through some of he existing holes that Toyota already has going through there, but it would be a huge pain in the ass and not worth it in my opinion. Using a coat hanger or similar, then sealing it with some kind of marine type silicon will be way faster and more or less just as watertight. Save yourself the frustration and the mangled hands.

I see your point. Thanks for tip and the photos of your work--really a big help since I have never tried to do this..
 
Great write-up OP, I just picked up a set of Baja Design S2 ditch lights as well with the generic switch, so this should work great to finish the wiring on my install. I already installed the lights as well, and have been waiting on a dry wknd to run the wires through and connect to the back of my “Roo Lights” factory replacement switch.

Was wondering, [MENTION=65614]Antman[/MENTION] or anyone else, if anyone could provide some insight into the ambient lighting wire that powers/backlights them when you turn on the headlights like all the other factory switches? Where do we run that wire, I would assume into the fuse box under the dash somewhere, or would it be easier to just jump it off an existing switch for the minimal power needed?
Thanks!
 

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