Propper Throttle body adjustment (INCLUDING IAC) WITH PICS!

Bill_Dunnigan

New member
Hello all,

I just bought this 2000 4Runner SR5 (4x4, auto trans)

I recently had idle problems.

Symptoms:

-Trouble starting and stalling out from a cold start.
-High Idle between 1200-1500 rpm.
-very bad gas mileage (12-14 mpg)
-Check engine light (p0505)

Solution:

Well my first thought was that the IAC (Idle Air Control) was bad or malfunctioning. This seems to be a common problem with 4Runners, so I took a peak on YouTube to see what other people have done to remedy this problem. It seems that all of them spray carb cleaner in the throttle body and specifically into the IAC by way of the bottom breather hole in the Throttle body. This seems risky to me because once something enters the IAC, it stays there because there is no where else to go, its one of the lowest points on the TB.

So here is what I did

Step One: Disconnect Battery Terminals, this will allow the computer to reset its self while you work on your TB and IAC. Plus it will prevent you from shorting everything out while your working.

Step Two: Remove the plastic air intake tube. There are three 12mm bolts holding the airbox to the passenger side fenderwell, disconnect all electrical and vacuum lines and remove the unit as one piece. (this is a good time to clean it!)

IMG-20120120-00110.jpg~original


Step Three: Remove the Throttle Body. There are four 12mm bolts holding this to the upper intake manifold. You will also have to disconnect the inlet and outlet coolant lines connected to the IAC under the TB. A wide set of pliers helps to remove the spring retaining clips. There is also a breather hose that will need to come off the IAC (it does not have a clamp). You will also have to unhook the throttle and cruise control cables from the TB rotating assembly. To remove the cables, rotate the butterfly valve, and rotate the cables so that they can be freed from the TB via the notches in the metal. they should just slide right out but if they don't, gently pull them with a set of pliers. try not to scuff up the ends or you'll have trouble putting them back in. The TB assembly slides out towards the passenger side.

*Do not loose or bend the thin metal gasket behind the TB!*

IMG-20120120-00114.jpg~original


Step Four: Using a 90 Degree Screw driver, remove the IAC from the bottom of the TB. You must use a 90 Degree screw driver with the correct tip. This will allow you to assert enough torque to loosen the bolts with out striping them. (take your time and do it right)

This is what a The IAC looks like.

IAC.jpg~original


This is what it looks like when its dirty and corroded!

IMG-20120120-00119.jpg~original


So this is the reason why there was a Check Engine Light. There was some debris stuck in the IAC's rotating assembly, I used a pick and some alcohol to clean it out and allow the rotating assembly to move again. Make sure to Clean or replace the rubber seal before you reassemble everything.

IMG-20120120-00120.jpg~original


To test if your IAC is actually malfunctioning, you can perform a simple test. The electrical connector on the IAC has three pins in it. the one in the middle is ground and the other two are 12V. if you apply power across one side and ground it should rotate in one direction. applying power to the other side and ground should make it rotate in the opposite direction. Replace it if it does not perform this action or if the motor has shorted out (you'll see sparks)!

Step Five: clean the throttle body thoroughly. I have access to a sandblaster, so I sandblasted mine on low pressure, now it looks brand new. please keep in mind that some of the parts on the TB are galvy coated steel. if you remove the galvy coating they will rust! Here it is all cleaned. After Sand blasting I did blow out all the little ports and passages with compressed air to make sure there were no grains of sand left to clog anything up.

IMG-20120120-00121.jpg~original

IMG-20120120-00122.jpg~original

IMG-20120120-00123.jpg~original


It turns out that my IAC was bad. I tested it as I stated above, only I used a cordless drill battery, It was sparking, so I knew the motor on the IAC had shorted out. A new one can cost $70 on ebay or about $200 at Autozone, $240 at NAPA! I was in a rush so I just bit the Bullet and got one from Autozone.

Here is a pic of the old and new IACs next to each other.

IMG-20120122-00125.jpg~original

IMG-20120122-00126.jpg~original


And Here is the TB assembly all back together again with the new IAC

IMG-20120122-00128.jpg~original



Step Six: Reassembly is the opposite of the take down. Just make sure that you clean everything. I like to wear Latex gloves when working. It keeps my hands clean and somewhat protected as well as prevents body oils from rusting any metal parts in the long run. Make sure to reconnect the three cables to the throttle body. the cruise control cable should be loose, so don't be worried if you think its too loose. Also, don't forget to reconnect your battery and all your vacuum lines!

Good Luck, Enjoy!
 
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Nice. I would also have used to compressed air to blow out all the ports and passages in the TB while I had it on the bench--removing those silly dead end rubber tube caps to do it. This is what the FSM says to do. Since you sand blasted it, this is a must IMHO. I am an antique tractor guy first, and tractor guys never sandblast a carb, they bead blast them. TB ports/passages aren't as critical, but I'd sure want to get those little sand grains out of there so they don't go anywhere else.

The FSM also says never to spray anything into the IAC port when cleaning the TB, for just the reason you mention. I have avoided doing that since new, and so far my IAC works fine. (12 years and 140k). I clean the rest of the TB every 30k, including blowing out the ports/passages.
 
Wow, that thing must have been parked with gas in it for a while! I've never seen that much build-up, lots of oxidation too...

Great write-up and pics, thanks! I'm going to give this a shot tonight - does anyone have a part number for that IAC valve?
 
I was able to clean my TB last night... once I got it off, I could see how badly it needed to be cleaned. Couple of things I found:

-A lot of TB cleaning posts say it's ok to clean it with it on the truck; I don't think this is a good idea because it's likely that you're just sending the nasty TB gunk to another part of the engine.

- 2001 and 2002 4Runners have an integrated IAC and it cannot (apparently) be cleaned or replaced. It's a whole new TB if the IAC is bad. :-(

- Connect/Disconnect all the wires and tubes while the TB is attached to the plenum... I tried pulling off the coolant line while it was not bolted on and put a nice gauge in the sealing surface of the TB when the tube popped off and I smacked it into the mounting bolts; luckily it still seals!!
 
hey, not a necessity but it might make the thread more inclusive if you added the "proper" cable tensioning techniques. (Cruise,kickdown,throttle)
 
About a month ago, I got the P0505 code on my wife's 2001 LC. I had reset it once before with my OBDII scanner, and the CEL did not come on until about a month ago, then mysteriously went away after being on for a week. (I could not find my OBDII tool at the time to reset it.) A few days ago it came back again. So here I am, since there does not seem to be a forum for Series 100 LC, but the codes pretty are the same for all Toyota vehicles.

I just wanted to add that a few people used SeaFoam, to clean the IAC, as it is Sensor Safe.

s7308033.jpg


I'm going to try this as soon as I can get the correct tools and SeaFoam
 
I knew the motor on the IAC had shorted out. A new one can cost $70 on ebay or about $200 at Autozone, $240 at NAPA


I bought a complete throttle body (with IAC) on eBay from a reputable salve yard for about $120. It came off a Tacoma with less than 100k miles. Also came with six month money back guarantee .

It worked fine and I've had it installed for over a year now.
 

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