Rear Axle Seal replacement? - 3rd Gen

Dead horse here: If I press the inner retainer on until it's centered with the seal, then doesn't that leave a gap between the tone ring and the retainer? What "retains" the tone ring at that point? I'm under the impression that the retainer is the sealing surface, but is also there to properly position/retain the tone ring.

Remember you are pressing the ABS ring and retainer on as one unit. Press a bit, grease test, rinse/repeat until it's good to go.
 
Dead horse here: If I press the inner retainer on until it's centered with the seal, then doesn't that leave a gap between the tone ring and the retainer? What "retains" the tone ring at that point? I'm under the impression that the retainer is the sealing surface, but is also there to properly position/retain the tone ring.

Just like [MENTION=143667]NWFL4Runner[/MENTION] said, you press on the inner retainer and ABS gear as one unit. When you pull your axles, you'll see that the inner retainer and ABS gear are married together. Now, if you choose to not flip the inner retainer orientation and choose to just press it on not as far as before to make up the 2mm for the new seal design, you will now have the ABS gear 2mm more inboard also if you press the inner retainer and ABS gear at the same time. With the ABS gear 2mm more inboard, maybe this will affect the ABS sensor's reading.

Flipping the retainer (bevel facing the ABS Gear) keeps the retainer and ABS gear in the same spot as before on the axle (5mm of polished axle showing).

If you don't want to flip the orientation and plan on pressing the inner retainer with only 3mm of polished axle showing, I think pressing the ABS gear on first by itself and possibly using the trick that was mentioned above by finding a good center by putting a sharpie through the ABS sensor hole and spinning the axle would be a good idea. So, you'd end up with a gap between the inner retainer and the ABS Gear.

Like the [MENTION=138943]thegipper[/MENTION] said, the parts are a press fit. Also, the inner retainer and ABS Gear have no load on them. The axle and bearing obviously have a load on them and that's why there's an outer retainer and retaining clip to prevent the axle from working it's way outward out of the bearing.
 
Just had this done last week on my 01...my local independent shop charged $580 for seals/bearing/labor....i thought it was pricey but getting too dang cold to work on my truck outside (WI) and i'm in the process of moving so no garage space.

Older thread but just wanted to update...after 10 months, the aftermarket seal my local shop installed on my truck last October started leaking again. Brought it back to them yesterday and they installed new parts today; all Toyota OEM free of charge. Lets hope this holds up.
 
Older thread but just wanted to update...after 10 months, the aftermarket seal my local shop installed on my truck last October started leaking again. Brought it back to them yesterday and they installed new parts today; all Toyota OEM free of charge. Lets hope this holds up.

Did you tell them about the seal design change/retainer flip fix?
 
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I did not...they spoke to a toyota tech guy about the install so maybe that was discussed.

Do yourself a favor and pull your ABS sensors after around 1000 miles and see if your seals are holding. Jack up the rear end. Support the rear axle with jack stands. Remove your wheels. Remove the 10mm bolts that hold the sensors on. Grab a flashlight and shine it into the ABS hole so you can see the ABS tone ring. Now turn the axle with your free hand and see if the ABS tone ring is lapping up any gear oil. If there's gear oil on the tone ring, the seals aren't holding.

If you read up above and check out the video I linked, you'll understand why just replacing the seals often doesn't work to fix this problem. Also, your wheel bearings might be compromised because the gear oil that was leaking past the seal can get into the bearing and slowly wash out the grease. Once enough grease has washed out, the bearing can overheat and implode in a pretty dramatic way destroying your axle and gouging the inside of your axle housing.

In regards to Toyota Techs, many of them don't know shit about this repair and what makes it work. My local dealer botched the job on my 2000 and the mechanic doing the repair was one of their top guys for this job.
 
Do yourself a favor and pull your ABS sensors after around 1000 miles and see if your seals are holding. Jack up the rear end. Support the rear axle with jack stands. Remove your wheels. Remove the 10mm bolts that hold the sensors on. Grab a flashlight and shine it into the ABS hole so you can see the ABS tone ring. Now turn the axle with your free hand and see if the ABS tone ring is lapping up any gear oil. If there's gear oil on the tone ring, the seals aren't holding.

If you read up above and check out the video I linked, you'll understand why just replacing the seals often doesn't work to fix this problem. Also, your wheel bearings might be compromised because the gear oil that was leaking past the seal can get into the bearing and slowly wash out the grease. Once enough grease has washed out, the bearing can overheat and implode in a pretty dramatic way destroying your axle and gouging the inside of your axle housing.

In regards to Toyota Techs, many of them don't know shit about this repair and what makes it work. My local dealer botched the job on my 2000 and the mechanic doing the repair was one of their top guys for this job.

Damn...good to know man...Thx for the heads up!
 
I agree that Toyota techs are not familiar with the flip or even the different seal. The dealer that was going to do mine said they never heard of this flipping of the retainer and guaranteed that the seal will work. I decided not to let them do it.
 
i noticed a very small leak around the botttom of the axel as well a small spot on the wheel where a very small amount came out of the hole on the drum should i be worried about it at this point ?

Yup, your axle seal is leaking. Mine started leaking at about 180K, so you're due :).
 
hey Tim i have been watching your videos man thanks so much for making them .

I have a 99 ltd 4x4 elocker 167k but when i pulled the drum on the drivers side to check the pads i noticed a very small leak around the botttom of the axel as well a small spot on the wheel where a very small amount came out of the hole on the drum should i be worried about it at this point ? I am about to take it to my mechanic Tuesday and spend another $400 on it has 167k miles not sure what maintenance has been done on the truck seems pretty well maintained timing breaks and such for my peace of mind im going to tackle ball joints and struts /shocks and links this week those are pretty pricey. you think i could get buy holding of on those axle seals ?

You can get away with axles seals that are mildly leaking for a while especially if it hasn't affected your brake shoes. But the leak isn't going to get better, it will get worse. Right now, the gear oil is slowly washing out the grease out of the bearing. As long as differential fluid level doesn't fall too low, the bearing will be lubricated with the gear oil even if all the grease has been washed out. If the fluid level does drop too low to lubricate the bearing and you go on a long enough drive, you will overheat the bearing and then bad things happen. The bearing will explode ruining the axle and cheese grate the inside of the axle housing and most likely destroy the ABS sensor as well.

If you don't first have a big problem with the bearing, the gear oil eventually soak the brakes shoes, makes them expand and then you get sticking brake shoes. Your braking will also be unequal because brake shoes coated with gear oil obviously won't grab as well.

Long story short, don't let this go unaddressed for too long. You've got time but I wouldn't just ignore. Ignorance isn't bliss in this situation, it's dangerous.

You might want to take up the challenge of doing your own mechanic work. You'll save a bunch of money and learn a lot in the process. The Harbor Freight press and the special axle tool required to do the the axle seal job will pay for itself in one use.
 
From what I have gathered and had to deal with on my 2000 it seems

When you see seepage at bottom of drum/drip - just do bearings/retainers/seal and be done with it. Threw 2 seals at mine which did nothing. I used a KOYO kit from ebay and a local shop cost me $65 to press on one side. Thousands of miles later - dry drum.

Also, replace axle breather or do breather mod.
 
I usually do my own mechanic work like the cv axles valve cover head gaskets and breaks stuff like that but axle seals kinda scare me a little yeah I do need to buy a press. so you have all the part numbers handy I need to order from camelback do they need to be oem like the ball joints


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I prefer OEM and would suggest you go that route. Make sure you read the video description in Part 1 because I discuss how you can save money by reusing parts. You can reuse each ABS gear and both retainers on each axle saving yourself around $150. You'll have to get the bearings, axle seals, dust seals, snap rings, and the large o-rings that go on the ends of the axle housing.
 
I just finished doing the bearings and axle seals on my truck. I got all OEM Toyota parts from partsouq. The total was less than $100. Pretty good deal for OEM parts I thought (bearings, inner and outer seals, o-rings, snap rings).

I also found that the seals and bearing retainers had been improperly installed by the PO or whoever worked on the truck in its former life.

Initially I had assumed everything was original, and the gear oil leak was merely a function of high mileage (260k). Turns out the rear axles had been worked on at some point in the past, and the retainers were pressed on so far they did not even meet the oil seal.

The axle bearing press tool made this job really quite easy. Should be good to go for a many more miles now, especially since the seals actually meet the retainers now!
 
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That's my favorite parts source ! I get stuff delivered from UAE in two days, faster than from Camelback, which is 20 times closer to me.

Yeah, they have very good prices. And are often way cheaper than local, even considering shipping.

I'm here in Phoenix, and could simply stop in at Camelback Toyota if I wanted. It's still cheaper and easier to have parts delivered from the UAE versus driving across town.
 
Got it home after having the seal replaced pulled the wheel off and had way worse leak !


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You lost me a bit. I thought you were going to do the job yourself and replace the bearings. Did you pay a shop to do it for you?
 
Yeah unfortunately I did - wife wanted it done right lol . I’m going to get my $250 bucks back from the mechanic get another axel seal kit and a local import Toyota shop will press it for $45


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Gotcha. Make sure you tell them specifically how you want them to do the press work. There's no guarantee they will know the axle seal has been redesigned. If you don't give them specific instructions, they might press the inner retainer onto the axle in the OEM orientation (bevel facing the seal) and also put the retainer in the same OEM spot (apprx. 5mm of polished axle showing above the retainer). If this happens, the axle seal will be riding fairly close to the bevel which isn't good for the long haul. If I were you, I'd tell them to flip the retainer (bevel facing the ABS tone ring), and have them press it onto the axle shaft with 5mm of polished axle showing above. This will put your axle seal close to dead center on the 10mm polished shoulder of the retainer.
 

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