I'm going to go ahead and jump in here because, well, this has kinda been my wheel house for the last couple years and I put a TON of thought and engineering into my 4 link for both the front and rear.
To start:
Read:
Pirate4x4.Com : 4x4 and Off-Road Forum - View Single Post - 4 link mocked up ...Tell me what you think
(Yeah, I know, Pirate guys are *******s. Still some good info though. Shut up and read.)
Link Suspension Basics | NC4x4
(For the purpose of the calculator)
There are normally 2 theories for a 4 link suspension. Folks either think they can slap 4 tubes on the rear suspension and call it a day. Others feel it must be blueprinted, Osha approved, and calculated to the exact degree/minute/second. The truth lays some where in between and is relative to the eye of the beholder. Yeah, not the answer you are looking for right? There isn't any bold do's and don'ts. Just a list of guiding principles to go by. Here is what I have learned thus far since designing my 4-links and Ultra 4 racecars I have worked on:
- Ride height is your base line. That is where everything is measure from.
- **** rear 3 link... Seriously....If you are already going through all the work to do links and coilovers why half ass it? Whole ass it. Go 4 link. The swing of a 4 link suspension is far superior to a 3 link. 3 link will move lateral where a 4 link will not. 4 link swing will provide far greater control of the vehicle in the whoops at speed. (Unless you are building to meet specific class rules for racing 4 is greater than 3.)
- Pay attention to your
anti-squat. It will change how your vehicle handles. Most Ultra 4 cars run 60-80% AS. This allows the vehicle to transfer the weight to the rear and have a better plant on the rear tires at speed. You also see this in trophy trucks. Drag cars need about 100% to transfer power to the tires. Any thing above 100% is generally used for dedicated rock crawlers since the axle moves away from the frame and picks the truck up. In turn it can make the suspension want to buck at speed.
- Pay attention to your
Roll Axis. 4 link drag cars get the stamp of approval at +2/-2 degrees of understeer/oversteer. Crawlers get the okay at +6/-6 degrees. Don't ignore Roll Axis. Otherwise you look like this when you flex:
Notice this guy's rear axle. It literally steering the Jeep. It will also give you horrible handling and shit for body roll. I think I ended up with +2 degrees.
- Guess/estimate your center of gravity. It will help with anti squat calculations. Generally speaking your CG is estimated to be the top center bell housing bolt.
- You need 40 degree of horizontal angle between the upper and lower links. Some hill climbers have more. Some Ultra 4 buggies have 35 degrees. 40 is a good start.
- Mount your coilovers as far out on the axle as possible. Wide stance when speaking of the coilovers. It will allow the suspension to handle the body roll rather than a sway bar doing all the work.
- At full articulation your coilover would ideally be 90 degrees to the axle. If they are not you will get a generous amount of body roll and it will not feel as stable. At the same time don't mount the upper coilover mounts too close together or the truck will feel like it wants to fall over all the time. (Go ahead, ask me how I know. Then ask me how I fixed it.)
- Lower links should be around 36-40" in length. You can go longer but you start to risk bending them all the time and negatively effecting your break-over angle.
- Upper links can be 70%-120% the length of your lowers. Yes, I know people say 75% is good. It is but depending on how you have it set up, you might be able to a 36" lower and a 42" upper link. Just be mind full of your u-joints and castor angle on a front axle. There isn't a magical number here.
Challenges you will likely run into when dealing with 4Runners:
- Those pretty new coilovers you want to put in the rear? Yeah, they need to go where the frame is. Move the frame. Notch it. Chop it. Cut it. Or don't do coilovers.
- Trailing arms... That is going to be difficult on a 4Runner unless you are okay with getting rid of the rear seats. Fun idea, but your passengers won't like it.
- Your tires might clear the fenders at full bump. Will they clear it at full articulation?
I'm sure I have left some stuff out. Keep in mind this is only my experience this far. My testing grounds have been the last 6 months of decently hardcore wheeling and beating the absolute shit out of it at Johnson Valley during The King of The Hammers week. During KOH I did not hold back once. Every time I wanted to go fast, I did. The truck took me as fast as the engine would allow. It was stable. Very stable. The link placement plays as much of a part as the coilover does. Just because you have some fancy name brand on it doesn't mean shit.