LS460 Retrofit - 3rd Gen. 4Runner
Ok, so here's an update. I've been working on these for the last 3 days as I've had time, but I admit, I haven't really logged as many hours as I would have liked. Slow progress is still progress.
To be honest, there are still a LOT of unanswered questions for me with this project. There are several loose ends and I hope that they all come together with a little thought and innovation. This retrofit is so difficult due to the GINORMOUS size of the Lexus LS460 projectors and the smallish size of the 3rd Gen. 4Runner housings. Simply getting the projectors to sit in the reflector bowl is proving pretty difficult if I want to keep it clean and tidy (let alone, actually getting the horizontal cutoff aligned properly). I'll let my photos dictate my words. Sorry, I didn't shoot my pics with my SLR as I don't like my "good" camera in that kind of dusty environment.
Here you can see my initial markings on the back of the housing. This is really a close estimate with some minor measurements to give me a rough idea of how the projector will sit:
20120602-IMG_7606 by
Headlight Hookup, on Flickr
Here, the initial cuts have been made:
20120602-IMG_7611 by
Headlight Hookup, on Flickr
20120602-IMG_7615 by
Headlight Hookup, on Flickr
This is how the pieces of the puzzle will fit back together around the LS460 projector:
20120602-IMG_7616 by
Headlight Hookup, on Flickr
Secondary cuts to fit around the solenoid:
20120602-IMG_7619 by
Headlight Hookup, on Flickr
Spacers for optimal "colour" in the cutoff. The green spacer comes installed under the stock LS460 projector lens and the other one is the one I created to effectively double the spacer size --> increasing the amount of colour flicker. Just wait until I get output shots up, it's truly amazing!
20120603-IMG_7622 by
Headlight Hookup, on Flickr
Spacers installed under where the new STi-R clear lens will sit:
20120603-IMG_7628 by
Headlight Hookup, on Flickr
Drilled out the factory upper shield holes to accommodate some bolts for mounting:
20120603-IMG_7636 by
Headlight Hookup, on Flickr
Bolts in place:
20120603-IMG_7639 by
Headlight Hookup, on Flickr
That's all for now folks....