Rickashay's Projector Retrofit Thread

Are the LS460s larger or smaller than LS430s? I'm thinking of doing a LS430 retrofit in a few months.
 
say whaaaaaat? dude this is about as exciting as waiting the next episode of your favorite tv show. little cliff hanger action. These look sick! I cant wait to see the finished product.
 
Good progress.... and extremely detailed on the cuts. What did you use to make the cuts so precise?

What would I do without my precious Dremel!?!? Diamond bits FTW.

Are the LS460s larger or smaller than LS430s? I'm thinking of doing a LS430 retrofit in a few months.

LS460's are larger than the LS430's. They are nearly identical except the LS430 is a low beam only and my LS460's are Bi-xenon. The solenoid sticks WAY out of the bottom. Either way, your in for some work.... haha

say whaaaaaat? dude this is about as exciting as waiting the next episode of your favorite tv show. little cliff hanger action. These look sick! I cant wait to see the finished product.

haha thanks dude! Unfortunately I haven't made any more progress. I think I have to make a vacuum forming table in order to close of the back of these things properly and make it look clean. Have I said that these projectors are MASSIVE?!?! lol Plus, I've been "doin' work" on the 4Runner. My steering rack went so I'm currently replacing that and a few other items.

I still plan on wrapping these up by the end of the month though so stay tuned...
 
I'm a bartender and I've still yet to meet a girl that's as big of tease as you are ... WE DEMAND MOAR PROGRESS!!!
 
Sorry for the tease everyone! It's a toss up lately, I either spend my weekends out on the trail or spend them at home working on my headlights. As you can see from my wheeling pics thread, I've been choosing the "outdoor" approach more frequently. hahah

Anyways, did some work on the lights today. Still a ways to go but made some good progress. Not much to show but this will give you a hint as to where my turn signals are going....

Look closely:

20120707-IMG_2212 by Headlight Hookup, on Flickr


20120707-IMG_2209 by Headlight Hookup, on Flickr

All lit up, these things are bright!

20120707-IMG_2205 by Headlight Hookup, on Flickr


20120707-IMG_2204 by Headlight Hookup, on Flickr

My goal is to have the headlights done by next friday... fingers crossed.
 
That's going to look very cool! Do those angel eyes light up quick enough to work like a normal turn signal?
 
I tell you what, building retrofit headlights sure is an art.

They look absolutely perfect man. Can't wait to see them installed! And with the turns in the headlight...you open up lots of possibilities for lighting in an aftermarket bumper, having 4 openings for real lights instead of just two.
 
Yah, the xB angel eyes will blink plenty fast. I'll grab a vid of the turn signals when these finally get finished.

In the meantime, here is my current progress:
- painted housings
- finished trimming for projectors
- heated and molded outer mounting bracket to clear LS460 solenoid (underneath)
- mock-up and mounted: horizontal alignment is 98% perfect. Another tweak and they will be done. Then need to perma-mount them and vacuum mold the rear of the headlights to seal them up

Looks like October will be the finished product as I'm headed back up north on Tuesday for work.... one day I will actually get to enjoy these.

On to the pics:

20120830-IMG_2446 by RickaShay24, on Flickr


20120830-IMG_2454 by RickaShay24, on Flickr


20120830-IMG_2458 by RickaShay24, on Flickr
 
mmm those look great man! This makes me want to take mine apart now and redo them with some bigger projectors, paint and other stuffs i have planned for them. Looks great though. lets see those output pictures!
 
mmm those look great man! This makes me want to take mine apart now and redo them with some bigger projectors, paint and other stuffs i have planned for them. Looks great though. lets see those output pictures!

Thanks dude! Output pics to come when they actually get finished up...

just makes me JELOUS!!!! i would love to be able to do this!!!!!!!

You can do this! Just takes some time and patience.

looks good! i am planning to stay a bit more oem looking with mine as i got tired of the frog eye look.

Funny you say that as my original plan was to keep the housings and projectors chrome. After I cut 1/2 of the housings off to make the projectors fit, and had tons of scuffs on the chrome ( I even had them taped off....), I realized that painting them was really the only option. I am happy with the outcome but would have been happy with all-chrome as well. If I were you, I wouldn't paint a set of OEM JDM imported headlights either. Lookin forward to seeing your progress man!
 
Funny you say that as my original plan was to keep the housings and projectors chrome. After I cut 1/2 of the housings off to make the projectors fit, and had tons of scuffs on the chrome ( I even had them taped off....), I realized that painting them was really the only option. I am happy with the outcome but would have been happy with all-chrome as well. If I were you, I wouldn't paint a set of OEM JDM imported headlights either. Lookin forward to seeing your progress man!

Thanks bud! i am anxious to see my outcome on my parts as well!now find some time, get out there and get some night time output shots. what bulbs and ballast are you using?
 
Thanks dude! Output pics to come when they actually get finished up...



You can do this! Just takes some time and patience.



Funny you say that as my original plan was to keep the housings and projectors chrome. After I cut 1/2 of the housings off to make the projectors fit, and had tons of scuffs on the chrome ( I even had them taped off....), I realized that painting them was really the only option. I am happy with the outcome but would have been happy with all-chrome as well. If I were you, I wouldn't paint a set of OEM JDM imported headlights either. Lookin forward to seeing your progress man!
this type stuff scares the **** outta me....i would rather just buy a pair and have them sent to me hahaha!!!
 
Thanks bud! i am anxious to see my outcome on my parts as well!now find some time, get out there and get some night time output shots. what bulbs and ballast are you using?
ber.

The output is so awesome.... but I dont have any pics. I just finished the projector mounting last night and I'm gone to work for another month tomorrow. So....output and completion of this project won't be until October. I'm running Morimoto 3Five Ballasts and Philips 85122+ bulbs. Thinking of upgrading to the 5000K Osram's....

this type stuff scares the **** outta me....i would rather just buy a pair and have them sent to me hahaha!!!

lol well when your ready for it, shoot me a PM and we can make that arrangement happen!
 
Anyone else see the resemblance?
Great looking headlights, and always awesome workmanship!
 

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