Rocker Panel Damage

puttster

New member
For anyone who has seen my build thread, they'll see that in the recent accident I was on, my passenger side rocker panel got banged up pretty good. Any advice on what to do about this? Can I replace it or will it just have to be welded up out of sheet metal?

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Thinking outside the box - cut them out and weld in square tubing. Turn them into sill-iders.

It's minor stuff like that that really pumps up the repair bill and pushes an older truck like this into being totalled.
 
If you have the time and decent welding knowledge you can cut the rockers off a cleaner junked T4R and weld them on. Otherwise, I think the steel tubing idea is an interesting proposition. Being in the rust belt and lacking the welding skills, I took to using bondo to patch some rusty holes and I primed and bedlined mine. Came out nicer than expected. Good luck with your repairs!
 
Square tube and bondo will look like shit. You have a quality build and those suggestions don't work.

You need a good body shop to cut and weld new ones in. You can get them off a wreck but they should be available from Toyota.
 
Thanks for the quick responses everyone, I'm gonna see how much a body shop will charge. Hopefully it won't be too much. I'd weld tube on but it's still my daily, not a full trail rig YET.
 
Depending on how bad it is, repair might be possible. If not, toyota sells the body panel. But I kind of doubt that the value of your truck would sustain the cost of replacing a rocker panel according to toyotas specifications. You're probably going to have some damage to the b pillar around the rear door hinges as well.

On second look, that rocker is pretty fubar and I would bet there is some sort of damage to the floor area inside of the rocker as well.

Are you going through insurance for this?

Part #9 on the diagram needs replacing, part #14 will likely need replacing as well. Just eye balling it, you have at least $5-$6000 in damage to repair on your truck to fix it properly including paint and everything.
 

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