I got some help from you guys on brake job I needed to do so I thought I'd at least try and help somebody if they are changing the serpentine belt on a 2003 V6.
First off it is pretty easy, but here are a couple tips;
1) get a belt tool from your local parts store that has the free rental deal, it's about $40 if you want to buy it. (i did)
2) remove the engine cover, and remove the fan, it's 4 easy nuts, carefully put the fan out of the way by dropping it into the shroud, it will just sit there and give you room to work. Put one nut back one to keep the pulley from coming off.
3) take a sharpie and draw the belt routing on the fan shroud - trust me I couldn't find the diagram anywhere on the net and it's not on the truck.
4) use the belt tool and a 14 mm deep socket and 1" extension, (you'll have to use your own socket, it's not in the tool kit) positioning the tool handle all the way to the right and get the socket on the tensioner (it's the middle pulley on the right side)
5) push the handle to the left, the belt will get loose, pull it off and release the handle and remove the tool.
6) get the new belt on following your drawing leaving the last loop at the tensioner, now slip your tool (that sounded funny) into the loop on the belt and place the socket on the tensioner.
7) push the tool to the left and slip that last loop onto the tensioner, you can slightly tip the fan pulley to help you slip the belt on.
8) double check the routing, put the fan and engine cover back on.
9) you're done in about 20 minutes and saved yourself at least $50.
Hope this helps somebody,
Frank
First off it is pretty easy, but here are a couple tips;
1) get a belt tool from your local parts store that has the free rental deal, it's about $40 if you want to buy it. (i did)
2) remove the engine cover, and remove the fan, it's 4 easy nuts, carefully put the fan out of the way by dropping it into the shroud, it will just sit there and give you room to work. Put one nut back one to keep the pulley from coming off.
3) take a sharpie and draw the belt routing on the fan shroud - trust me I couldn't find the diagram anywhere on the net and it's not on the truck.
4) use the belt tool and a 14 mm deep socket and 1" extension, (you'll have to use your own socket, it's not in the tool kit) positioning the tool handle all the way to the right and get the socket on the tensioner (it's the middle pulley on the right side)
5) push the handle to the left, the belt will get loose, pull it off and release the handle and remove the tool.
6) get the new belt on following your drawing leaving the last loop at the tensioner, now slip your tool (that sounded funny) into the loop on the belt and place the socket on the tensioner.
7) push the tool to the left and slip that last loop onto the tensioner, you can slightly tip the fan pulley to help you slip the belt on.
8) double check the routing, put the fan and engine cover back on.
9) you're done in about 20 minutes and saved yourself at least $50.
Hope this helps somebody,
Frank
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