Sway bar and rollover calculations

Lindenwood

New member
Howdy, friends.

I have been doing some knapkin math with roll-related numbers based on both the debate to run anti-sway bars, and a discussion on another forum about how to calculate a truck's resistance to rolling over in near-static conditions.

Bottom Line Up Front: The anti-sway bars on these trucks add something like 4% to the maximum laterial stability of the vehicles.

I used the below webpage to calculates the spring rate of an anti-sway bar (I also have other documentation showing this formula's ability to closely approximate effective anti-sway bar spring rate given some basic assumptions like uniform material).
Sway Bar Rate Calculator | GTSparkplugs

Our front sway bars have a spring rate of roughly 490lb/in. Given they are mounted about 1" outboard of the lower shock mount, that gives them an effective spring rate of about ((9"/8") * 490), or 540 lb/in relative to the coils themselves.

The rear sway bar, being thinner and longer in every dimension, only has an effective spring rate of about 61 lb/in. However, because the ends are mounted well outboard of the coils, that gives them an effective spring rate of about 90lb/in compared to the coils themselves.

For the front, my coils are mounted about

For the rear, the coils are mounted about half way between the tire and the vehicle's centerline. Thus, from a rolling perspective, this roughly halves the effective spring rate of the outboard coil. For me, this means my coils provide 95lb/in of force against a rolling moment, and the anti-sway bars provide about 90ln/in.

So, lets look at the extreme examples, starting with the assumption of a 5000lb vehicle (mine is about 4900 with me in it). Of note, based on the continued observation that driver's side springs need to be about .5" longer to offset driver and fuel weight, I calculate that the weight of a driver and full tank of fuel move the CG left of center by about 1.5".

Then, lets say you manuevered hard enough, or were at a sufficient angle, to put all the vehicle's weight on the left side of the vehicle. Without anti-sway bars, on my 5000lb rig, (subtracting an estimated 700lb for the various unspring masses like wheels / tires, brakes, control arms, and rear axle), this situation would cause the left side of the vehicle to settle about 6.75" below static height, and the right side to inherently lift by the same amount. (To be clear, I don't think I have have that much up-travel, of course, so take this as an extreme example). However, with both anti-sway bars, this same situation causes the left side of the vehicle to squat about 3.5" below static, with the same amount of rise on the left side.

The roll center of a vehicle lies somewhere between the two ends of the panhard bar. On my rig, that is about 20" off the ground. Per the NHTSA, the center of gravity on a bone stock 4runner is about 28" above the ground. Given my lift (about 2" over stock) and added weight (armor, drawers, winch, and accessories), I conservatively estimate my CG at about 33" above the ground with me in the vehicle.

Thus, in this rolling situation, my CG moves to the left by about 2.9", versus about 1.5" with both anti-sway bars.

My truck measures about 35" from the vehicle's center to the outer edge of the tire contact patch. Conservatively, we can go to the center of the tire, which is about 30". The NHTSA uses the distance to the center of the tire when making its Static Stability Factor calculations, so we'll stick with this. However, I think a properly-inflated tire would not deform quite this much that it would provide no support outside of the static tire centerline, so again, these numbers are probably conservative.

Now remember that the weight of a full tank of fuel + driver moves the CG left by about 1.5".

So, in this situation, with the CG at 33" height, a full roll without anti-sway bars moves the CG a total of 4.4' left of center, or 25.6" from the center of the left [outside] tire. Doing some quick trig, that means my truck could balance precariously on a 40.5-degree side hill. With the bars, the CG ends up 3" left of center, allowing a 42-degree side hill before rolling over.

For anything dynamic--anything from a hard, evasive manuever to a sideways slide into a curb--it would simply be more accurate to directly compare those static roll angles and determine that taking the anti-sway bars off results in a ~3.7% increase in rollover risk.

FWIW, I broke 3 of 4 rear sway bar mount bolts the first week I had the truck (and thus never put it back on), and have been running with the front bar disconnected for about 1500 miles now. Having the front disconnected made an immediate and significant difference in offroad ride quality, and seems to be having a pretty noticable impact on traction given my open F/R diffs.

Background: I used to teach physics before I joined the USAF to fly.
 
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Howdy, friends.


Doing some quick trig, that means my truck could balance precariously on a 40.5-degree side hill. With the bars, the CG ends up 3" left of center, allowing a 42-degree side hill before rolling over.
...

That's why most off-road vehicle owner's manuals say to take on super steep angles straight on up/down and not at angles - just makes sense with or without math..... :cowboy
 
That's why we like to take on super steep angles straight on up/down and not at angles..... :cowboy:
Well, of course :P . Nobody said we should just drive around across the side of mountains. But, most offroaders don't wheel on hotwheels tracks and some trails involve non-lateral obstacles. For example, my inclinometer hit 25.2 degrees of [body] roll on some trails just last weekend, and I know I've gone over that. If I went a few inches further right, the roll would have been worse, and a few inches further left and I'd have been grinding against tree trunks.
 
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Here's what I take away from this:

- The (stock) swaybars, both front and rear approximately double the roll resistance of the suspension than when disconnected.
- With the swaybar disconnected, the front suspension roll rate is the same as spring rate.
- With the swaybar disconnected, the rear suspension roll rate is about half spring rate.
- The stock swaybars don't really add much resistance to the truck rolling over, but they can and do change the feel while on and off road.

A "theoretically ideal" setup would be for the spring rate and roll rates to be equal, which means front swaybar removed and rear swaybar in place. This matches up with some reports that the rear swaybar does not limit articulation, while the front does.

I'd be interested in people's real-world experience with different swaybar setups...

-Charlie
 
This matches up with some reports that the rear swaybar does not limit articulation, while the front does.
I actually had this same thought about those anecdotes. Of course, the rear anti-sway bar only accounts for about 25% of the total anti-roll capacity of the bars together. So yeah, if 75% of the anti-roll forces are applied by the front bar, removing it is certainly going to make a bigger difference than the rear. I don't recall noticing a difference removing the rears, though removing the front was, as mentioned, pretty significant!
 
I'll experiment and let you know...

tonyb66-albums-misc+photos-picture50122-img-4635.jpg


Says the guy who hasn't been off-road yet, lol. I rolled my FJ40 a couple times when much younger and I'm sure that's why I got the inclinometers, one of the reasons at least...

Interesting and important topic, thanks.
 
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Teehee!

I already run my phone in a dash mount for maps (and music), so I just use an inclinometer app haha.
 
I actually had this same thought about those anecdotes. Of course, the rear anti-sway bar only accounts for about 25% of the total anti-roll capacity of the bars together. So yeah, if 75% of the anti-roll forces are applied by the front bar, removing it is certainly going to make a bigger difference than the rear. I don't recall noticing a difference removing the rears, though removing the front was, as mentioned, pretty significant!
The front is there for on-road safety/stability. It helps make sure the front understeers in dynamic/emergency situations - not necessarily to keep the truck from actually rolling over. A snap-oversteering SUV would be a scary thing!

Crazy that the front bar is about 75% of the 'additional' roll stiffness added by the two bars. (I had to check the math... with an assumed 2:1 front motion ratio, its right at 25%)

-Charlie
 
The front is there for on-road safety/stability. It helps make sure the front understeers in dynamic/emergency situations - not necessarily to keep the truck from actually rolling over. A snap-oversteering SUV would be a scary thing!

Crazy that the front bar is about 75% of the 'additional' roll stiffness added by the two bars. (I had to check the math... with an assumed 2:1 front motion ratio, its right at 25%)

-Charlie

Can confirm. I had an ....incident on an interstate exit ramp last weekend and will be reinstalling my front sway bar this weekend.
 
Would you be willing to elaborate, with specifics on why you think the front bar would have helped?

I came in a little hot on an unfamiliar exit ramp that turned out to have a blind corner and a bunch of stopped traffic that I didn't see until the last second. I had to stand on the brakes to not hit the car in front of me while I was making a sharp-ish turn, and the weight transfer from all the body roll loaded the front outside tire and unloaded the rear pretty suddenly. That caused the back end tolock up and break loose a little, and with the fronts almost locked up, the body roll got worse.

I don't think any of the tires ever came off the ground, but it scared the hell out of me. I don't mind the body roll without sway bars but the way it just all of a sudden just threw all the weight to the outside was a little more excitement than I had bargained for. If it wasn't so unpredictable in a situation like that I'd just leave the sway bar off but I spend enough time at highway speeds that I really need it in case I have to do some emergency spirited driving.

Jeez, and I hope and your 4Runner are ok too.

Thanks for the concern, my underpants (and ego) were thankfully the only casualties.
 
Thanks for sharing! I can see how the increased body roll during that emergency was probably discomforting!

I suppose you are saying that more generally, after this close call, you simply like that little bit of extra assurance afforded by the sway bars? I only say that because other than the [totally valid] scariness of the extra body roll, it doesnt sound like the front bar would have actually improved anything about this situation.
 
I feel like having the front one on compared to off improves traction when driving fast on uneven dirt roads and the like. Feels like it's pushing the wheels down in to the road when going over bumps, less bump steer or whatever. Or am I imagining this?
 
I actually do a lot of washboards and potholed roads at 30-45 mph, and found removing the front bar made as much a difference in lateral smoothness as going from 620lb/in to 500lb/in front coils.

*edit*

However, in theory I could see if you had over-dampened front shocks that tended to "stack up" in the face of multiple bumps, having the front anti-sway bar to help force a single "hopping" tire back to the ground could improve actual control. This wasnt my experience--in fact, the stiffness tend to make the truck want to float around the road even more--but I could see that being the case under different circumsances.
 
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Thanks for sharing! I can see how the increased body roll during that emergency was probably discomforting!

I suppose you are saying that more generally, after this close call, you simply like that little bit of extra assurance afforded by the sway bars? I only say that because other than the [totally valid] scariness of the extra body roll, it doesnt sound like the front bar would have actually improved anything about this situation.

I think it would have kept the weight transfer from being so sudden and unpredictable. I'm not kidding when I say it threw the weight to the outside.
 
I actually do a lot of washboards and potholed roads at 30-45 mph, and found removing the front bar made as much a difference in lateral smoothness as going from 620lb/in to 500lb/in front coils.
That totally makes sense. With most/all of the 'excess' roll stiffness in the front, the body of the truck will follow what is happening to the front of the vehicle, rather than being averaged between the front and the rear. This will cause much more rocking back and forth over uneven terrain.

-Charlie
 

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