Timing belt woes

Good luck! You'll need it. I'm a bit of an optimist after seeing that picture but hopefully you're not replacing the crank.
 
Ouch, and I thought I had bad luck. I used a Allen tool to lock the crank in place ( through the hole on the harmonic balancer) and it bent around it so the Allen tool was stuck in the harmonic balancer. Took me a while to get it back off so I could grind the off the Allen tool. But nothing compared to the situation you have

GL
 
Well I've got my extraction kit in today. My Snapon kit is somewhere in the shop @ my grandparents and I don't feel like digging for it.

I've got myself mentally ready to tackle this saturday morning. I've already planned this to take up most of the day if not weekend. I'll post the results.


I know the cheap worm extractors will break. These shouldn't with the use of some heat etc. I've been soaking this thing with PB blaster every day since the incident.:painkiller:
 

Attachments

  • EXTRACTOR.jpg
    EXTRACTOR.jpg
    58.9 KB · Views: 363
How did you apply the torque that broke it? Did it take an enormous torque or was it relatively easy to break--meaning it had been over-torqued previously?

Good luck.
 
Is the extractor going to be long enough to reach the broken bolt and get some good meat on it? The bolt hole in the crank may not be big enough to get a good size extractor inside to reach the broken bolt. The smaller extractors tend to break off easily. I agree with you on the heat. If they used red or blue loctite it's going to be tough. If you can, use a propane torch and get it hot enough to soften the loctite (if they used it) and VERY slowly try to back it out. If you break the extractor in there you'll be making some phone calls to get it lasered out. I don't envy you on this one.

Good Luck!
 
Used my breaker bar. Felt like any other Yota HB bolt that I've ever broken loose. When it did break I though I thought I slipped off of it and jabbed my elbow into the damn truck OUCH! I reached down there to see if I could turn it by hand and it was turning alright... Until what little bit of metal was left finally let go of the head and it fell into my palm!

Just got a new propane bottle for my torch as well so I can apply heat and my Front main seal will be here tomorrow morning.
 
Yes the extractor is just long enough to get in there.

If I don't think it's going to come out I'll just remove the extractor and just slowly move up in bits to where I can punch whats left out
 
Yikes, good luck man, that looks nasty. Let me know how those extractors work out for you. I actually just got the exact same set on Amazon and in the next couple of weeks going to have a go at removing the broken bolt out of the axle for my rear sway bar, but I'll be interested to hear what your experience with them is like.
 
Used my breaker bar. Felt like any other Yota HB bolt that I've ever broken loose. When it did break I though I thought I slipped off of it and jabbed my elbow into the damn truck OUCH! I reached down there to see if I could turn it by hand and it was turning alright... Until what little bit of metal was left finally let go of the head and it fell into my palm!

Just got a new propane bottle for my torch as well so I can apply heat and my Front main seal will be here tomorrow morning.

No cheater, no impact--just the breaker bar? Somebody probably put it on with a BIG impact or it was reused or both. It had to have been abused, unless you are IronMan. LocTite (similar) goes on the bolt at the factory and is recommended, so that's not it.
 
No impact. Couldn't fit my Snapon cordless impact between the condesner and the bolt and I don't have air. I've used the same impact on plenty of 2jz motors which are torqued just a little higher than the 5vz.

I've seen plenty of Yota tech's use nothing BUT an impact installing HB bolts for years and I'm guess this was the case.

I'll keep this thread updated as soon as I get to work on this thing this weekend then I get started on putting my head back on the Supra that included valves, springs, cams, etc
 
This thread is epic. Every one of us who has done the TB/WP job is thinking, "Damn, that could have been me..." and we all want to see you figure it out. You've got lots of moral support for what it's worth.
 
I'll throw in my two cents.


My prediction. The bolt will come right out with minimal effort. Drill a pilot hole. Insert extractor and it will unthread easily.

The WALA replacement bolt was not as strong as the replacement.

Make sure you use air hose to blow the metal shavings out before trying to un thread.
 
Yeah, Singtoe nailed it. Now that the tension is off, it should turn easily, once you break the LocTite bond.
 
Keep in mind I sprayed a few squirts of PB blaster every night for 5 days.

I started out by removing the condenser so I would have plenty of room to work and see what I was doing.

Once this was done I used my punch so I could start a pilot hole. Once punched I took my drill bilt to it as planned I wanted to start out small and work my way up but as I started barely using any force with the drill I saw the bolt turning.

So I decided to punch another hole close by to drill another pilot hole. Once this was done I decided to pull out the flat punch to notch between the 2 holes to use my flat head screw driver to unscrew the remainder of the bolt.

It was so easy that I just used the flat head punch to take it out by hand. Once out I noticed the threads full of PB blaster!! So I took some air to the hole and some brake parts cleaner and installed the new bolt and balancer!

Took less than 20 minutes. Finished the timing belt job then installed my generic trans cooler!

Was a lucky morning indeed!:trophy:
 

Attachments

  • IMG_20130817_092237_660.jpg
    IMG_20130817_092237_660.jpg
    116.9 KB · Views: 281
  • IMG_20130817_092249_677.jpg
    IMG_20130817_092249_677.jpg
    65.3 KB · Views: 270
  • IMG_20130817_093340_833.jpg
    IMG_20130817_093340_833.jpg
    118.9 KB · Views: 260
  • IMG_20130817_093415_082.jpg
    IMG_20130817_093415_082.jpg
    82.7 KB · Views: 271

Members online

Forum statistics

Threads
278,312
Messages
3,554,085
Members
248,016
Latest member
Advally Service

Trending content

Back
Top