*** V6 Head Gasket Action Request ***

2005
02/05
4x4
167,500
#2

I threw a P0302 code, performed a tune-up, and changed the coil. The problem persisted and alas, it was a blown head-gasket. The typical symptoms began to manifest itself with the gurgling water sound from the coolant when the cylinder sealed. No over-heating, white exhaust, or smell of gasoline in the coolant. The coolant level did eventually begin to fall. The coolant had been changed at 110 k. According to the tech, the radiator was damaged by the pressure. And this car has had scheduled maintenance performed consistently.

The machine shop did a pressure test and found no warpage or cracks. So all they did was re-surface and sent it back. Fortunately, extensive repairs weren't warranted. The dealership was clueless as to the exact cause of this.

So the issues surrounding this are two-fold. First, it's an aluminum engine in which thermal expansion occurs with temperature fluctuations. Other brands of automobile engines built around the same time are known to blow head gaskets and it's the aluminum.

Second, mine occurred on Bank 2, cylinder 2. It didn't occur on the usual Bank 2, Cylinder 6. A person speculated that the even cylinders have head gasket failure on the driver-side due to exhaust routing. It makes sense.

The service manager indicates that he didn't know why the head gasket was superseded and indicated that it was probably a change in the manufacturer.

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I had this occur 2 months after the dreaded frozen caliper/seizure on my front and rear brakes. I had the calipers, rotors, and brakes re-done. I also had the CV Boots replaced too.

To add insult to injury, my power steering rack was also leaking. I had them cut the area where it was leaking and clamp a hose to it. It's a temporary fix and the rack is rusting. It's got to be replaced eventually.

I don't even want to tell you how much I spent. And yes, I went to the dealer. The service manager there is a very honest and upfront person. I also don't have a local shop I trust and have the most faith in. I have very little free time to do the research and perform the repairs myself. It's very cool though how some people here attempt the repair and are successful.

I'm disappointed in Toyota because when you buy their brand, you buy it first and foremost for reliability. I've had the vehicle for 9 years and had nothing major happen thus far. But at 167 k, I don't expect a head gasket failure this early. In the back of my mind, I expected something like this at the 230 k mark. My dad's 16 yr-old Ford Crown Victoria which is hardly ever serviced for regular routine maintenance still runs and hasn't had any significant repairs compared to my 4Runner. I'm well aware this is mechanical and can happen to any vehicle, but this isn't a coincidence or small aberration.

I love the 4th Gen, it's the last of it's kind in terms of true truck SUV. I looked at the 5th Gen 4Runner and just was not interested. This car has been paid off for awhile too. Financially it makes sense to stop putting money into it or find a used V8 4Runner. But this is "mine" and there's nothing new out there that I believe I'll be happy with.
 
Last edited:
2nd post, but no troll...

HG has a small leak after replacing coil in cylinder 6 and all plugs.

2004
V6, 4X2
170,000
#6 (P0306)

Thanks to all of the posts about this, I recommended to the tech to check the HG before fixing any other "possible" issues.
 
2004, Sport 4x4, #6 misfire

  • 2004 4Runner Sport, V6
  • Do not know production date
  • 150000 miles
  • Started 2 weeks ago with #6 misfire and would smooth out after 40 seconds
  • Replaced coil, same symptoms
  • Currently sitting at dealer with head removed and headed to machine shop for inspection
  • At 1200.00 right now for head removal and diagnostics :mad:
 
2005
Not sure of production year?
4x4
132,000 miles +/-
Cylinder 6

The small shop that diagnosed the problem (dealership had two shots to get it right) said it was a very minor leak so I could limp along for a while but I should plan on dealing with it sooner than later. Same symptoms, cylinder 6 misfire, sputters when started for 30 seconds, etc. I have refilled the resevoir once since the diagnoses (currently have 144,000 miles on it).

One import shop told me to try bars leak on it first. I am planning on keeping it until it dies so I am leaning towards just biting the bullet and fixing it.

Dealer wants $2500 to fix just one side, import auto repair wants $2400 to do both sides...seems reasonable.
 
2004
I think late '03
V6, 4X4
145,000
#6 (P0306)

Diagnosed leak in July '13 at 145k. Didn't want to put $3k+ into the fix because I'm only keeping it for 2 more years. Used Bar's leak to see if it worked. Now truck has 163k and no issues yet. I'm sure the bar's leak won't hold up very long but hopefully will for another year.
 
Not sure how much help this will be, but I want my issue thrown into the tally.
2006 Sport - Sold in 2011 (worst car decision of my life)
Prod date unknown
V6 4x4
2, 4, 6 cyl leaked. I think 1 3 5 did as well, but Dealer replaced both under warranty
45k miles?? (unsure now)
 
2004
(Will look it up and edit with info)
4X4
204,000
Number 4


Edit:

For what it's worth, 200k miles is about when the problem started. Haven't replaced them yet. Was quoted $3,000 to fix it, so am considering selling it. I'm now at 218,000 miles and it's still running. My mechanic told me to try a chemical head sealer before I buy a new car or drop thousands of dollars on my 4Runner. Didn't think it would work. I'm not holding my breath, and, knock on wood, but Bar's HG-1 seems to have elevated the symptoms of a blown head gasket in my truck, so I'm hopeful it may have actually worked.
 
Last edited:
Just saw the thread, here are my issues:

2004 V6
HG leak at @125,000
Same problems as other posters, rough start and misfire on cylinder 6. Coolant also fouled oxygen sensor. Total bill was around $1900 to replace the gasket, check the heads and replace the o2 sensor.

Other issues:
Leaking crank shaft seal due to improperly machined harmonic dampner. Took forever to trace and find the source of the leak. While replacing the seal I also found that the radiator was leaking. This was around 130000.

No other issues since.
 
Year: 2004
Production Date: 02/04
4x2
230,xxx
Cylinder # 6



I wonder if I could just torque that headbolt down a little more...
 
Just saw the thread, here are my issues:

2004 V6
HG leak at @125,000
Same problems as other posters, rough start and misfire on cylinder 6. Coolant also fouled oxygen sensor. Total bill was around $1900 to replace the gasket, check the heads and replace the o2 sensor.

That isn't a bad deal... who did the work?
 
I called 800-331-4331 and sure enough no recall or anything, they just took my name down.

Here is my case# 1408152385,

Anyone who has had this issue even if it was years ago please call and mention my case number so we can get the wheels moving on a possible recall.
The rep did say if enough people called in that people who did the repairs previously could possibly be reimbursed. Please call.
 
sr5 no additional options

I have 2003 sr5 v6 4x2 no options what so ever
120k miles all oem parts mobile full synthetic oil every 5k , never had a single issue

my neighbor has same model 2003 sr5 v6
regular oil (mobile10w30 extended performance) every 3 k
no water pump changed coolant flushed at 100k with toyota oem
220k miles and still running strong

my brother has 2004 v6 sr5 regular oil change 10w30 extended p
every 3k
180k miles still running strong, never had water pump replaced, simply
oil change and coolant flush at 100k.air filter changed at each oil change
sparkplug changed at 100k

i guess it all depends on the way you drive?
 
So far not 1 03' is on the list. I wonder if something changed between 03' and 04'? Mine is an 04' but built and purchased in 03', all the others in the list (from info given) are 04's and 05's built in 04' and later. Interesting and I will keep updating the spreadsheet when I get people to post new info.

I am really curious about the build date which many are not posting.
 

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