2010 SR5 4.0L V6
4WD
135,000 miles
Driving up a pass and suddenly the thermostat dropped to zero. I pulled over immediately and the engine shut itself off on the shoulder. Coolant was everywhere in the engine, looks like it blew out through the valve cover gasket on the passenger side cylinder bank. No coolant in the radiator. I filled up the radiator and started the car, coolant started running out the tailpipe in a constant stream.
First mechanic said I needed a new engine, quoted $12,000. Dealership also advised new engine, also quoted $12,000. I'm taking it to my mechanic and am hoping to get by with milling the cylinder head and replacing the head gasket on the broken bank. I'm hoping the worst case is that I will need a new cylinder head, which I've found remanufactured from 500 bucks.
Also what I've found from the cylinder head interchange is that all 4.0l v6 4runners from 2003-2011, along with a wide range of FJ and tacomas in those years, use the original cylinder head from 2003. Through my ownership of this car I have been hyper diligent in regular maintenance, so I'm guessing this is a result of poor design.
I hope to have an update on the situation soon!