Welp, I got my LED light-bar installed finally. 32" 180w LED Light-bar (from eBay:
http://www.ebay.com/itm/171253574614 )
Ok, so a short review of the light-bar. Yes, I'm THAT guy who doesn't mind voiding a warranty to investigate.
Right when I got it, I plugged her in to make sure it worked, and had NO dead LED's. So far so good.
The lens had the normally thick saran wrap anti scratch protector on it. Usually you just peel it off, and go. Not on this one. Si I took off the bezels, and removed the plastic lens. Not a bad piece, I expected less for the price. I sat it aside, while I investigate further. Onto the internals, I was pleasantly surprised to find the internals in really good order. Everything was installed, soldered, clearanced, and connected properly. Including the heat-sink assembly for LED's and PCB components. Weather sealing of the end caps, and internal to external power harness was great. Back to the lens. My only complaint was the bezels that hold the lens. The screws are responsible for maintaining pressure of the lens which contacts the sealing gasket. These screws were all finger tight! Since I removed the lens, all the screws were properly installed. Every screw on the unit was treated to Loctite 242 "Blue", the bezel screws, end cap screws. Every thing.
Sorry, I managed not to take any "during" photos.
The light-bar is mounted on the front 3 supports of my Surco roof rack. I used a piece of 2" x 36" x 1/8" steel stock to make a bracket. The led bar misses the Surco rack supports by an inch on each side (damn, that would have been convenient wouldn't it?) Oh well, a moment of thinking, and a piece of steel stock later, and BAM, mounting bracket made. I used, 3 3/8" bolts with 1-1/2" washers (on both sides), and lock nuts to mount the bracket to the rack *(over kill, but hey, anything worth doing is worth over doing).
Switch is installed in the larger 2 switch hole above the driver fuse box in cab. Lighted switch (har har, not like you'll miss noticing the light is on, even in the daylight.)
Last pic does the light bar NO justice. The LED has a 30* spot in center, and 60* floods on the outer section of the light assembly. The last photo, for some reason (Auto ISO, and white balance) really dims out the LED bar. The LED bar is about 9 times brighter than the headlights. (which also need to be re-aimed now that my lift has settled).