LOSTR4
Member
I used a leftover piece of Lexan from building my roof rack wind fairing. I already have the color match spray paint for little projects such as this.
I started with a piece of cardboard to make a template, then cut out the Lexan with a scroll-saw. I used sandpaper on my workbench to get the edges straight.
To mount it, I used a thin piece of aluminum. I bent the aluminum at weird angles so that I could still get at the screw that can be seen in the hole. I used this screw to mount the bracket I made. Before mounting, I cut the aluminum to match the tip of the Lexan so I could maximize the surface area. To cut the aluminum, I scored it with my Dremel cutting blade, then broke it along the line. I used double sided 3M tape to sick it to the bracket.
The only issue I have is the profile. It looks fine, but my OCD would like it to have a curve to the profile. If I ever have a moment, I may tinker with making the trim piece out of something that I can bend.
Since you're now an expert to the fill piece
