Also check under the oil cap for a milky or any moisture looking stuff other then oil.
No signs of oil in coolant or coolant in the oil. Tranny has a separate cooler. The reason I think it's the hg is because when I open the radiator and rev the motor coolant level with rise and over flow out the radiator. That's the only sign I'm getting. No smoke in exhaust either.
I just went through this with my truck. Dye test was worthless, passed every time I checked it.
Cooling system pressure test also passed.
Do a leak down test, it's the best way to know for sure if you have a bad HG. My problem was with cylinder #3. Once I started bringing up the pressure with the leak down gauge, bubbles started coming out of the radiator. Mine never overheated either...
Good luck!
So this weekend I noticed coolant coming out the overflow.
I don't mean to insult your skills, not at all, but someone has to ask..
You didn't fill the overflow tank up to the full line when cold did you? This will overflow it once it warms up. just asking.
Not to mention we did some hard wheeling 2 weekends ago so I'm thinking that was the breaking point.
Hopefully mine is not suffering either. I too notice that my hoses are pressurized when the engine is at operating temp. I've always figured that's just because it is a pressurized system, which is why the cap is rated for that. However my coolant level has been fine.
Keep us updated on what you find.