...I turn the wheel slowly enough that the system stays 'caught up' and pressure does not spike...If the wheels keep turning after you let go of the steering wheel (to 'catch up'), that's not good.
I don't get your first sentence. I am saying when you are tuning the wheel as fast as you can, putting max pressure to the rack piston, by twisting the torsion bar, it takes a split second for the wheels to catch up and the pressure to equalize. It is solid--sort of. If it were totally solid, the hydraulic system would never activate and there would be no power assist. If you keep turning, the system never catches up, until you either stop turning or hit the lock.
You have more confidence in by-pass valving than I do. Continuous use of the by-pass relief will cause super-heating of the fluid and the combination of temperatures and pressure beyond design parameters can cause something to go POP. I am by no means saying that doing this once will explode your system. I am saying that you are stressing the system beyond design parameters if you keep it up for too long and do it too often. I have been operating maintaining and repairing hydraulic farm equipment all my life and putting a pump into by-pass is not good for it or the other components.
When testing pressure in the Toyota system, the FSM instructs you to hold the wheel to lock for 2-3 seconds. Then in BOLD it says: Do not maintain lock position for more than 10 seconds and Do not let the fluid temperature become too high. Wonder why that is?
I guess you failed to grasp that I posted in part to AGREE with you that the mechanical stresses in stationary steering are no real concern. But I do have a concern about the hydraulic side. These things fail enough that avoiding a high stress load makes sense to me. Where's the BS in that?
The steering gear is locked; akin to closing a valve in the pipe leading back to the pump. Should the steering stops not be set to limit the travel, keeping the steering gear from being fully locked, and thereby prevent pump damage?
...You would have to add a lot to the system to avoid that; it is not a matter of 'setting the stops', whatever you mean by that. I know what it is on a tractor, but steering wheels/shafts don't have stops, they just keep turning until the rack ends.
I'm talking about the steering stops on the knuckle. Maybe I'm misunderstanding the way the torsion bar works inside the steering box.
I though the torsion bar twists relative to the amount of steering input; when the steering wheel is straight, there is equal pressure seen at either side of the piston on the rack. It the wheel is turned to the right, then the torsion bar twists, closing off or narrowing the passages to the 'left' side of the piston decreasing the pressure, and opens up the 'right' side increasing the pressure, and turning the wheels to the right.
OK SO FAR
I thought the amount you turn the wheel was relative to the amount that the torsion bar opens or closes right/left sides. Full right turn, end of rack, then the 'left' side is completely closed, and 'right' side is fully open.
No, the valve is neutral (no flow to the piston) at any point in the rack--center, left or right--as long as the wheel is not being turned. When the wheel is turned towards a new position, the torsion bar twists, allowing the valve to open and push the rack towards the new position. As the rack moves, the torsion bar untwists, bringing the valve back to zero flow. You can fully open the valve to either side at any point in the rack by jerking the wheel hard in the appropriate direction.
No, the valve is neutral (no flow to the piston) at any point in the rack--center, left or right--as long as the wheel is not being turned. When the wheel is turned towards a new position, the torsion bar twists, allowing the valve to open and push the rack towards the new position. As the rack moves, the torsion bar untwists, bringing the valve back to zero flow. You can fully open the valve to either side at any point in the rack by jerking the wheel hard in the appropriate direction.