Thanks.
Fixed my transfer case. Installed a manually shifted FJ Cruiser tcase. Works so much better now. And it came out to around $1000 all said and done. $270 for the FJ tcase, $750 for the new driveshafts and I did all the work myself. Tcase is a direct bolt-in replacement. Cut a hole in the trans tunnel for the shifter, which requires welding to route it to the proper location and driveshafts get shortened in front and lengthened in rear.
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any need to alter your oil pan? did you swap front diffs? I was debating on tackling this down the road but the pan and diff seemed like alot of work.
4RUNNER FJ T CASE SWAP
RST is full of shit, I'll just start off with that. Not to mention they don't ship what you buy usually and feed you all sorts of excuses as to why or when it will go out. They have great ideas but it's run by a shady character as far as I'm concerned.
If you have the V8, you do not need to swap the front diff, regardless of what they say. The V8 diff is the strongest setup available for the 4Runner. Lots a Tacoma and FJ guys actually eliminate the ADD and go with the AWD passenger tube on the front diff because it's stronger. They don't eat tcases either.
You are not going to burn up the tcase with the front driveshaft spinning all the time in 2wd.
This also means no modifications are needed to the oil pan. Leave it as is.
I have over 6k miles on my swap now, with plenty of offroad and highway use. Right after the swap, I drove from Tucson to Moab, wheeled out there and drove home. I've made multiple trips to and from San Diego as well, almost a 650 mile round trip each time.
The oil pump in the tcase is driven off the output shaft going to the rear driveshaft. Oil circulation is not an issue, foaming the oil is not an issue, pushing gear oil out the breather tube or gear shift is not an issue. This is my daily driver, it works.
that makes it alot more manageable. glad to hear its holding up without issue. guess i'll start hunting for a fj case
Are the internals of the V8 Front diff different? When you say "tube" what are you referring to? Is the V8 transfer case different than V-6?
Thank you!
Belated March reminder.
(I'm not on here much anymore. The T4R is long in the tooth and no longer my daily driver.)
I have an 08 V8 4wd and it moves into 4L and locks the center diff, but when I move into 4L I hear a slight grinding or crunching sound as if it is crusty? How much noise does your V8 make when moving from 4H to 4L? I have the car stationary and do all engaging in neutral and always wait to put it into drive until the lights stop flashing. Also the transfer case fluid and front diff fluid have been changed within the last 10k miles. Thanks in advanced.