(Another) Starter Contacts Removal Thread!

I'm having a hard time getting the top exhaust bracket bolt out. Any tricks to getting it done? I feel like I've been working on this bolt for two hours and no luck. I have two extensions and a swivel attachment but I can't get any leverage to loosen the stupid thing.
 
I'm having a hard time getting the top exhaust bracket bolt out. Any tricks to getting it done? I feel like I've been working on this bolt for two hours and no luck. I have two extensions and a swivel attachment but I can't get any leverage to loosen the stupid thing.

I did not take my bracket off on my 96 I just took the two bolt that held the start in remove the breadline bolt and bent the breadline out if the want and took th tranny drip stick tube out. The used a 12" and a 6" ext with a swivel in and out in like 5 mins
 
I finally got the starter loose but I can't unclip one of the connections to the starter. The wires are starting to break off so I'm really nervous about going further.
 
I finally got the starter loose but I can't unclip one of the connections to the starter. The wires are starting to break off so I'm really nervous about going further.

It is a PITA you have to push a little clip on the front down and pull at the same time.
 
I found this thread from another 4runner forum. Thanks for the awesome writeup!

I'm having problems with loosening the bolts holding the alternator in. I've soaked them in PB blaster for a few days now, and bought an impact wrench from HFT and they're still stuck. Any suggestions?
 
I found this thread from another 4runner forum. Thanks for the awesome writeup!

I'm having problems with loosening the bolts holding the alternator in. I've soaked them in PB blaster for a few days now, and bought an impact wrench from HFT and they're still stuck. Any suggestions?

Breaker bar will win before the impact wrench
 
Nothing showed up on the link, but I would just go down to your local starter/alternator repair shop and pick up a couple of contacts. Should run you in the range of Free - $5
 
That looks to be what is needed, as only one side is usually worn. ^^


Such a small part with so many price differences.
 
how much, shipped?
I paid $58.40 for the parts from the Toyota dealership, I was thinking maybe $35 shipped.
Here are the Toyota part numbers so you can compare.
28235-54380 (Plunger, magnet switch)
28226-54340 (Kit, repair service)
28226-72010 (Starter Kit)
 
Our starter gave almost no warning. She told me the 4Runner was a little hard to start. Next day we were all set to go to Costco, went to start up the trusty 4runner and the starter completely shorted. The engine started and the starter kept starting. I had her turn off the ignition but the starter continued cranking. I was like wtf? Had to think quick so I popped the hood and undid the battery cable and then turned the 4runner off.

Ordered in the contacts and solenoid plunger from ebay. I have to say, the hard part of the entire procedure was remounting the starter. There is almost no clearance in there to work a ratchet. You are lucky if you can get one click of swing and yes, I have a nice flex head ratchet. We have a 2 wheel drive with automatic. I thought it was going to be easy going by the posts here and I'm no amateur either. There is like 2 inches of space between the exhaust pipe and the tranny and the bolts are way up there. the hardest part was trying to align the starter so I could get the bolts back in. You can't see it. You pretty much have to go by feel. What a ***** of a job. Entire job took me about two hours.
 
I paid $58.40 for the parts from the Toyota dealership, I was thinking maybe $35 shipped.
Here are the Toyota part numbers so you can compare.
28235-54380 (Plunger, magnet switch)
28226-54340 (Kit, repair service)
28226-72010 (Starter Kit)

that sounds fair if those parts are still available...
 
Thanks for the writeup. My wife's car has been doing this exact thing and I was about to have the starter replaced until I read this. I am thinking I may try it on my own this weekend.

I am very much a novice at this stuff, the most I have done is oil changes and replacing radios. Is there any lubricant or cleaner needed or is it as simple as removing the parts indicated and then replacing them?

It sounds like a breaker bar would be a good help, is it worth buying one for this project? I have a socket set but no extensions or anything other than the normal stuff.

I'm a little concerned about the bolts being tough to get out because this 4runner is a 4WD and while it hasn't been mudding or anything strenuous it is a '97 with a little over 300k miles so it is bound to have some rust.
 

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