So I'm pretty happy with my progress today. I got everything torn down, cleaned, and mostly reassembled (the belt is on, the timing marks triple checked, and the timing covers have been cleaned and are ready to go back on tomorrow).
I would have finished in one day if it weren't for the above-mentioned 3 pounds of sludge all over the motor.. I HATE greasy motors, so I used nearly a quart of Simple Green until I could see aluminum and painted metal again. Also, the pulleys and some other items are being painted, so that's gotta wait till tomorrow before going back on.
Here is the sludge, yuck!
Here it is all cleaned up, much better!
I did run into some unexpected issues which slowed me down (aside from the sludge).
For one thing, I could not for the life of me get an extension and a socket onto the rear tensioner screw. I couldn't even see the screw head, so I have no idea how I was supposed to get a socket onto it. And then I started pondering how on earth I would guide the screw back in without cross threading. I hate threading blind, especially into aluminum. So I followed the FSM and took off the PS pump and the AC compressor. Personally, I think it's a better way to go - everything is so easy to see, look at these perfectly exposed tensioner screws (ignore the sludge):
Second, in Tim's video, the crank sprocket came right off. That's what I expected too, but no such luck - mine was rusted on to the crank something fierce. So a quick trip to the local OSH later, I made up a contraption that I could use with my harmonic balancer kit (which did not include the needed 6mm screws):
Look at all that rust, that's why it didn't want to come off:
I now have all the new parts back on, and have the belt lined up:
Hopefully tomorrow will go quick and easy, with no surprises. I did break a few of the grille clips, any idea if they can be bought individually?
