Christmas Retrofit

More updates:

Still having same issues with initial startuo of HID's, waiting til monday to call/email/ do whatever I must to actually talk to someone from TRS. Besides that, all else is good so far. Have had a few rain showers and also washed my runner and both headlights stayed dry as one could hope. for the unfortunate people reading my thread for help with their retrofit, I do have one piece of foresight. When trimming each reflector housing (backside) I realized after I installed that I didn't have a good method of ensuring the new surface would be properly level/flush/ strait call it what you want. Why does this matter?? B/c when you light up each projector, proper aiming may not be able to be achieved if the mounting surface is too far out of flush with OEM. I guess I just got lucky and mine were pretty close to level/flush. Took me a few tries to aim the lights height wise also. Also in regards to aiming the lights, under normal driving conditions, should each step up eventually converge and appear to be just one step when driving?

Lastly, I am also compiling pictures to post, but totally forgot continue to take pics as I was cutting, sanding, aiming, JB Welding, etc. I'm also not a camera savvy person at all, so any suggestions or tips on getting good shots of the lights lit would help me and you (so you don't have to suffer from totally crappy pictures) Thanks for anyone still sticking with this thread.
 
Cell phone pics to hold you over

Just a few...
 

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Nice cutoff, drop the passenger side down so the top of that cutoff matches the drivers top cutoff. I find that 3 inch drop at 25ft is perfect for out 4runners. I did do 2.5 before and it was a tad high.
 
Yea that was first fire to make sure they were level vs fine tuned aim wise (still dialing in the height too). I do love the cutoff though. All I hoped for and more color wise and sharpness. [MENTION=5149]riceandpho[/MENTION] when driving, do your steps line up and show as one step or can you see two distinct steps? Not sure how they are supposed to be.

Also to update, called TRS about the lack of consistent firing and they are already sending me a set of replacement ballasts so hopefully that will be put to bed soon
 
Nice cutoff, drop the passenger side down so the top of that cutoff matches the drivers top cutoff. I find that 3 inch drop at 25ft is perfect for out 4runners. I did do 2.5 before and it was a tad high.

3" step from upper to lower or 3" from middle of the cutoff to lower?
 
[MENTION=55855]zopperman[/MENTION] I believe he is referencing the beam height at 25ft. He is suggesting to lower the top of the cutoff line 3" below the measured height of the center of the projector when on level ground. (Measure to center of projector, mark that on your wall @25ft and adjust beam AT LEAST 2-2.5" below that mark ).~2.1"-2.5" below the measured height is DOT standard I believe. (Factor in higher ride height w lift and 3" is spot on)
 
Ok its 3 inches down from the mid point of the projector on the headlight for the reference line, the back the truck 25ft and mark the height of the reference line. Then aim the lower step to that line. If you did it with the top cutoff, its going to be too low.
I.e if the height is 35on the truck, the mark will be at 32 on the wall.
My cutoff is like this ______/-------_______/-------- they both lined up and flush on top and bottom, but just get it close like that, my projectors kinda flare up so i did it very close.
 
Does anyone have pics of how they are routing their wiring harness for the HID's and solenoids, etc? I have mine "rough" installed, but would really love to spend a little time making it look factory. I know SOMEONE on here has to have done this, just can't seem to find anything!
 
pretty much on the hid install threads, some run it close to factory style. usually youll have to take off the cover by the radiator and thats it, only if you want to hide the ballast, take off the bumper and lights.
 
Yea not sure where I saw a pic of someone on here running the wires that way, but I can't figure out a good place to mount the relay cubes. Not sure if I should drill into the metal somewhere in the engine bay or if there is a convenient predrilled place to mount them up!
 

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