CV axle seals

The simplest way I found out to get a stripped 10mm Alan hex plug out is to use a t55 torx impact bit. Hammer it in, and the plug will come out. After a replace the plug , I cover the head in mp grease so I never have issues again. :)

I am looking for the replacement aluminum crush washers in all these diff plugs in copper as if they are flat and the proper dimensions. You can reuse them forever. As both copper and aluminum flats are perfect for reuse. I don't care for the single use washers myself. Seems wasteful to me. :)

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You're better than me. That page I linked looks like you can only buy the seal driver puck as an addition to the bushing driver. I couldn't figure out how to buy it on its own.

Maybe I didn't understand the assignment, I'm rarely better than anything lol

The description says:

Specially designed tool for installing the 7.5 bushing into the housing. Bushing pilots onto tool to ensure bushing is driven flush.

Also with the option to add the seal installer puck. This puck is designed so that the lip of the seal fits into the indent of the puck to ensure the seal is driven flush.


The puck can be added for $15 more
 
[MENTION=120071]mtbtim[/MENTION] what's the best way you've found to install the outer CV dust shield 90080-30028 on the CV axle?
914dba0b0b33ff3ef459c3f372fbf4e4.jpg
 
Last edited:
[MENTION=120071]mtbtim[/MENTION] what's the best way you've found to install the outer CV dust shield 90080-30028 on the CV axle?
914dba0b0b33ff3ef459c3f372fbf4e4.jpg

Just gradually tap it in place with a brass drift or punch. It doesn't require much force to seat it onto the axle.
 
[MENTION=120071]mtbtim[/MENTION] what's the best way you've found to install the outer CV dust shield 90080-30028 on the CV axle?
914dba0b0b33ff3ef459c3f372fbf4e4.jpg

Today I learned that this is a replaceable part, which means I can salvage the CV I've been saving as a core rather than messing with a torn boot on another one.

Saved me a hundred bucks, thanks for that.
 
Sharing a hack I used to create my own CV axle seal install tool when I replaced mine a few months ago.

I bought a small piece of PVC pipe (2.75" exterior diameter) measured down 5 mm and traced a circle in pencil around the PVC. Wrapped the whole thing in duct tape until I had layers stacked to about 3/8".

Used this to tap in seal with a rubber mallet. Just don't pound on it to the point of deforming the duct tape and you'll stop at that 5 mm depth. Worked great for me and only cost about $2.50 and about 20 minutes of time.

BqWFtwE.jpg


Paoy2Pp.jpg


pGe9LnK.jpg
 
Sharing a hack I used to create my own CV axle seal install tool when I replaced mine a few months ago.

I bought a small piece of PVC pipe (2.75" exterior diameter) measured down 5 mm and traced a circle in pencil around the PVC. Wrapped the whole thing in duct tape until I had layers stacked to about 3/8".

Used this to tap in seal with a rubber mallet. Just don't pound on it to the point of deforming the duct tape and you'll stop at that 5 mm depth. Worked great for me and only cost about $2.50 and about 20 minutes of time.

BqWFtwE.jpg


Paoy2Pp.jpg


pGe9LnK.jpg

Excellent idea! Cheap and effective. Reminds me of using pieces of PVC to install fork seals on my dirtbike in the late 90s when seal tools were hundred of dollars.
 
Changing the Seals

Hey guys,
I’ve got a 98 Limited that I’m going to be changing the CV axle out on the drivers side and was wondering if I should also be changing out any seals as well. If so, what are the names and/or part numbers? I appreciate any and all help. Thanks

Great question. If you are switching out the driver side CV axle, just to make sure both sides are brand new, switch both the driver side and passenger side axles and seals. You can watch some videos about it from Timmy the Toolman.
 
Great question. If you are switching out the driver side CV axle, just to make sure both sides are brand new, switch both the driver side and passenger side axles and seals. You can watch some videos about it from Timmy the Toolman.
Bad answer

The differential axle seals are different between passenger and driver side, you can't switch them.

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