Dirtco's 1999 4Runner Build

just want to clarify for my own understanding, judging by the location of your truss you are bending the housing front-to-back? I always assumed they bent in the up-down plane due to loads and whatnot.
unrelated question, i know you have coils in the rear so axle swaps are a lot more work, but are you happy with the FF conversion or would you go a different route next time? I'm debating puting money into a 3rd gen tacoma housing (full float, disk brakes etc) or going the LC80 route... which would have to be centered to fit. i'm not sure what the best "budget" rear axle would be. Just thought i'd get your 2 cents

3rd Gen Taco still has drum brakes.

Jeremiah, cant wait to see this beast next week at Jambo. We're all pulling for you to finish everything up in time!
 
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A quick update

I got the rear axle assembled and made some new brake lines





The front skid plate was hammered and wouldn't bolt back up to the truck, so it needed some work. I started by cutting the leading edge off the skid plate and making a relieve cut on the lower front section of the skid. I added a section of tubing to the engine oil drain hole to keep oil from running down the skid, and I added some extra bracing to the lower leading edge of the skid where it seems to take the hardest hits.





Then I welded the the skid back together where I made the relieve cut





Instead of having the front of the skid plate mount to the stock flimsy crossmember I relocated it to the main structure of the front bumper. I had to extend the skid plate a little so I used some 3/8" plate, it's total overkill but I needed something that was solid enough to reform the 3/16" skid plate back to straight.





And here are a couple crappy pictures of it installed and done, I'll take some better pictures when I get time.





 
new axle looks great man. also i'm loving the way you angled the sliders... looks really nice!
another unrelated question, you've had 2 sets of tires on there now, do you use normal weights to balance them? i've used internal beads, clip-on and sticky weights and none seem to work after i air down a couple times. kinda getting frustrated with always having tire wobble on the hwy. what do you use?

I use sticky weights, they seem to work the best for me. All the off-road tires I've had in the past needed to rebalanced a couple times a year. The MTR's w/kevlar were the worst and needed constant rebalancing to keep them drivable.
 
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Jeremiah, cant wait to see this beast next week at Jambo. We're all pulling for you to finish everything up in time!

Thanks for the support Nathan! It makes me happy to say that the 4Runner is ready for the Jamboree! I worked some long nights this last weekend and was able to knock out the larger projects that needed to be completed before the trip; there's still some little stuff left, but nothing that would keep me from wheeling it.
 
Two weeks and 106 pages later I can finally comment at the end.
Dirtco you deserve an award. This is a truly inspirational build. The quality, attention to detail, and craftsmanship are the top top notch. I hope my runner can be half of what your's is. I look forward to the future evolution of your truck and I can't wait for some wheeling pictures!
Also have you ever been to wheeler geologic area? It's south and a little west near Creede. The trail isn't all that hard (I made it in a stock 1990 Cherokee) but the end is great camping and totally worth the drive.

First of all thank you for the kind words, I truly appreciate the compliment! I never intended this build thread to get so long and it takes some serious dedication to sit down and read the whole thing!

I've heard of the Wheeler geologic area and I've seen a few pictures, but I've never been there. I'll have to add it to my list of new places to check out.
 
Big Congratulations,,can't wait to see this and meet. I'm pretty sure my brain is going to explode and I will gain much inspiration. But seriously it'll be embarrassing looking at some of my junk next to this.
 
Big Congratulations,,can't wait to see this and meet. I'm pretty sure my brain is going to explode and I will gain much inspiration. But seriously it'll be embarrassing looking at some of my junk next to this.
I can imagine looking at your junk around other guys would be quite embarrassing.
 
The video is a little grainy from trying to zoom in from 3 or 4 rigs back. Though, you can see your 1 wheel stand at the front of the group.


http://vid1048.photobucket.com/albums/s380/htflds/medium_zpspoe6hug4.mp4


Edit: New to the photo bucket video thing, so posted all applicable links.

Thanks for the video Steve! I got off the line and struggled to get back to where I needed to be, I was doing some major wheel stands in the process. Too bad there wasn't a camera right there to catch all the action!
 
As some of you may have noticed I haven’t been around the site, or made any updates in a while. There is a good reason for this, but I’ll get to that in a little bit.

In my last post I was just getting ready for the Colorado Toyota Jamboree, well I made it and as usual it did not disappoint! This is the one time a year I get to see all my friends together in one place, and every year I walk away with more. It was great to finally put some faces to several of the user names that frequent the site and made it out to the event!

Normally I meet up with everyone at the trailhead Friday morning, but this year I decided to get to camp a little early and I left mid-morning Thursday. On the way down to Salida I hit a couple trails in the 4 Mile area with the trailer in tow. It was a great way to kill off a couple hours and get a little dirt under the tires.







 
The trail for Friday was Iron Chest, it’s an all around fun trail with a rock garden at the beginning, followed by a shelf road that leads to some old mine relics. The views from the top are amazing and overall its the perfect example of a Colorado trail.

We had a large group heading up the trail when we hit another large group coming down, it made for an interesting situation and it took some time to get everyone situated. Because of this I didn’t take any pictures, but there are some pictures in the Colorado Toyota Jamboree thread, along with everyones account of the weekend.

http://www.toyota-4runner.org/off-r...amboree-august-7-9-2015-a-10.html#post2091635

Saturday I ran Chinaman’s with a small group of people, everything was going good until Steve broke what ended up being a rear axle shaft on the first major obstacle. He started to head back to camp but didn’t make it far before the whole rear hub let loose and he was stuck on the side of the road in need of a trailer. We ran the rest of the trail without stopping much so we could go help him out.

Here are two pictures that Aaron took, he also got a couple clips of video but I still need to upload them.

At the trailhead with Aaron and Steve



Flexing the 4Runner out coming down one of the hills on the trail



Aaron on the rock pile



 
The following weekend I decided to take a short trip behind my house, there was a trail that I’ve never had a chance to finish and it seemed like a good time to check it out. Towards the end there were a couple down trees, one I was able to drive over and another I winched out of the way. Coming back down the trail I noticed that the 4Runner wasn’t handling right, I got out and saw this. Needless to say I wasn’t very happy!





I was able to plug the sidewall and get home; but with less than 500 miles on it, and all the work that had led up to this, I had no choice but to park the 4Runner for a few weeks and focus on other projects around the house. And, to add insult to injury my laptop met the end of it’s life a couple days later. No truck and no computer makes Jeremiah a very dull boy!

After a few weeks of hard work around the house I made the order for a replacement tire, and I waited for it to show up. Between the month that the 4Runner sat after the Jamboree, and all the time it sat last winter, the battery was on it’s last leg. I couldn’t get it to hold a charge for more than a couple days, and even at the Jamboree I had issues with the fridge shutting down due to low voltage. I had no choice but to order a new battery, especially with the amount of wheeling I do alone.

This time I went with a Yellow Top Optima, I was able to get it local and I figured I would give it a shot. I had to make a new battery hold down but that didn’t bother me as I was never that happy with the last one.

 
Man, that's a hard couple weeks for the 4Runner. Really sucks about the tire.

Yeah, it's been a rough summer. I guess it's just part of wheeling.

It's not the end of the world. I can patch the old tire's sidewall, run a tube, and have it as a full size spare. I've also had the old battery on the charger for the last week, it could make a good second battery for the trailer. The trailer is always plunged in, and has a solar panel. It's just outside the replacement warranty, but it's possible I might be able to get it prorated towards a new battery if I find the right store.
 
Bummer on the tire and battery! That battery tie down is nice looking.

I saw you on 9 last Saturday morning, truck is looking tiny as ever.
 
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