Drive shaft noise or U joint noise (LEXUS 4/06 TSB page 18) aka Driveshaft thump/bump

Brady said:
I actually haven't experienced the 'clunk' from the rear end as it is being described in this thread (ie releasing the brake from a stop at a light etc.). What I am getting is when I back up, stop, put the tranny in drive and then release the brake, I get a little jerk from the rear diff. Usually it only happens when I back out of my garage in the morning. After that, it's good the rest of the day.

I've only had my Runnah a month and it just went in for the 60000 KM service (inc prop shaft lube). Hopefully it doesn't get worse. Wondering if anyone else gets it only immediatly after being in reverse?

You are probably experiencing the same thing. The dynamics that cause it to happen when stopping going forward would basically be the same for reverse, except that the rear axle will rotate in the opposite direction. It will still cause the drive shaft to adjust it's length using the slip joint, and it will return back to the normal length when the axle rotates back to the home posistion when the brake is released. If the slip joint is sticking, you will get the 'thump'.
 
Lube directly on spline?

I recently tried synthetic grease (Mobile 1) on the zerks, and applying some directly (with my finger) on the spline joint where it slides in & out. A thousand miles later, it seems to have greatly helped. BUT, this is not much different from every other time I've lubed it, so we'll see over time what happens (this would be like attempt method #15) .
 
Re: Lube directly on spline?

TeryT said:
I recently tried synthetic grease (Mobile 1) on the zerks, and applying some directly (with my finger) on the spline joint where it slides in & out. A thousand miles later, it seems to have greatly helped. BUT, this is not much different from every other time I've lubed it, so we'll see over time what happens (this would be like attempt method #15) .

If, as I suspect and others have mentioned, it is caused by a too close a tolerance in the fit between the two halves of the splines in the slip joint, then lubricating the joint will treat the symptom but the underlying cause will still be there. The only long term solution is for the splines to wear enough for the friction contact between them to lessen and not restrict the movement between the two halves of the joint. So constant lubrication of the joint will only serve to stall off the 'break-in' wear in the joint. I'm not suggesting that we stop lubricating the area, just think we should realize the origin of the problem is probably not going to go away easily.
 
Re: Re: Lube directly on spline?

TechWrench said:
If, as I suspect and others have mentioned, it is caused by a too close a tolerance in the fit between the two halves of the splines in the slip joint, then lubricating the joint will treat the symptom but the underlying cause will still be there. The only long term solution is for the splines to wear enough for the friction contact between them to lessen and not restrict the movement between the two halves of the joint. So constant lubrication of the joint will only serve to stall off the 'break-in' wear in the joint. I'm not suggesting that we stop lubricating the area, just think we should realize the origin of the problem is probably not going to go away easily.
So this is probably why some have recommended using a fine grit compound?
 
Re: Re: Lube directly on spline?

TechWrench said:
If, as I suspect and others have mentioned, it is caused by a too close a tolerance in the fit between the two halves of the splines in the slip joint, then lubricating the joint will treat the symptom but the underlying cause will still be there. The only long term solution is for the splines to wear enough for the friction contact between them to lessen and not restrict the movement between the two halves of the joint. So constant lubrication of the joint will only serve to stall off the 'break-in' wear in the joint. I'm not suggesting that we stop lubricating the area, just think we should realize the origin of the problem is probably not going to go away easily.

If the driveshaft is the only problem, then why does Lexus TSB replace the control arms too (among other things)??
 
Re: Re: Re: Lube directly on spline?

Thai said:
If the driveshaft is the only problem, then why does Lexus TSB replace the control arms too (among other things)??

Just a guess, but they are probably trying to limit the amount of rear axle movement/rotation when stopping. I haven't seen what the difference between 'new' control arms and the original ones are. But my guess would be stiffer bushing mounts. This coupled with replacing the rear driveshaft is probably their attempt at an engineering fix for the problem.
 
Re: Re: Re: Lube directly on spline?

TeryT said:
So this is probably why some have recommended using a fine grit compound?

I have given some thought to using something like that, maybe a valve lapping compound, to assist the spline joint in 'breaking-in'. I'm just not sure I want to experiment on my drive shaft.

IMHO, it's not that big a deal for me. I know what is causing it, and I don't feel it is anything to worry about. When it gets too annoying, I lube the joint and the problem goes away, for a while. May not be the answer everyone is looking for, but it works for me.
 
Re: Re: Re: Re: Lube directly on spline?

TechWrench said:
Just a guess, but they are probably trying to limit the amount of rear axle movement/rotation when stopping. I haven't seen what the difference between 'new' control arms and the original ones are. But my guess would be stiffer bushing mounts. This coupled with replacing the rear driveshaft is probably their attempt at an engineering fix for the problem.

Just to clarify my point earlier and to eliminate any confusion for other members:

Lexus latest TSB is a definitive fix from what i have read. In the past, Lexus has tried several TSBs, including replacing driveshaft, which indicates to me that it is more than simply a greasing problem if Lexus went to this extent. None of the previous fixes were permanent. (I have a close friend who has this very issue with his GX). Only on the last TSB has the fix been permanent and definitive.

As stated many pages ago by me, this clunk is indeed a DESIGN problem of the rear suspension, not just the driveshaft. The LX470 does not have it. Sequoia does not (from what i understand). Only the GX and 4runner have this annoying issue. I do NOT think that it's a bushing or driveshaft or both problems.

It is very fortunate that it does no harm to the vehicle (as far as i can tell), but if you want to get rid of the problem, then you gotta do more than simply lubing the driveshaft or even replacing it with another factory one.

And as stated above, it's NOT a "wearing in" thing where this problem goes away down the road. It does not go away permanently without doing the full Lexus TSB (latest one). There is no way around it if you want to fix it permanently.
 
Awe common Thai - let's keep trying wild ideas! Edison said all his attempts to create a commercially viable light bulb weren't failures, they were just figuring out 10,000 ways it didn't work!

So has anyone tried bear grease, refried canola oil or humpback whale sperm?

I guess until Toyota decides to extend the same to 4Runners owners as it does the GX, I'll keep trying things. That's because I'm not about to go out and spend $400+ on a Lexus drive shaft & control arms! :bonk:
 
As stated previously my '97 and now my '03 do the same thing, from day one. I just look at it as one of those Toyota quirks. All I know is that when I go to the beach my 4R will run circles around other stuck "4 wheel drives" something must be working correctly ;):
 
Re: Re: Re: Re: Re: Lube directly on spline?

Thai said:
As stated many pages ago by me, this clunk is indeed a DESIGN problem of the rear suspension, not just the driveshaft. The LX470 does not have it. Sequoia does not (from what i understand). Only the GX and 4runner have this annoying issue. I do NOT think that it's a bushing or driveshaft or both problems.

Sorry, that's incorrect. Look on Tundrasolutions -- lots of Tundra owners have the same issue as well.

Ricky
 
Re: Re: Re: Re: Re: Re: Lube directly on spline?

RickyCRX said:
Sorry, that's incorrect. Look on Tundrasolutions -- lots of Tundra owners have the same issue as well.

Ricky

Well, i did not mention Tundra above...i only included SUV, not trucks.
 
Re: Re: Re: Re: Re: Lube directly on spline?

Thai said:
Just to clarify my point earlier and to eliminate any confusion for other members:

Lexus latest TSB is a definitive fix from what i have read. In the past, Lexus has tried several TSBs, including replacing driveshaft, which indicates to me that it is more than simply a greasing problem if Lexus went to this extent. None of the previous fixes were permanent. (I have a close friend who has this very issue with his GX). Only on the last TSB has the fix been permanent and definitive.

As stated many pages ago by me, this clunk is indeed a DESIGN problem of the rear suspension, not just the driveshaft. The LX470 does not have it. Sequoia does not (from what i understand). Only the GX and 4runner have this annoying issue. I do NOT think that it's a bushing or driveshaft or both problems.

It is very fortunate that it does no harm to the vehicle (as far as i can tell), but if you want to get rid of the problem, then you gotta do more than simply lubing the driveshaft or even replacing it with another factory one.

And as stated above, it's NOT a "wearing in" thing where this problem goes away down the road. It does not go away permanently without doing the full Lexus TSB (latest one). There is no way around it if you want to fix it permanently.


I have done some research on this issue on several of the Lexus forums, and from what I have read the initial attempts by Lexus to fix this issue were to replace the drive shaft using the same design/part # as was originally on the vehicle. It wasn't until later on that they came out with a re-designed drive shaft to replace the OEM one. From what I have read, the re-designed shaft has the slip joint splines coated with a teflon finish to aid in slip movement. This re-design goes directly to the heart of the lubrication issue we have been discussing.


"As stated many pages ago by me, this clunk is indeed a DESIGN problem of the rear suspension, not just the driveshaft. The LX470 does not have it. Sequoia does not (from what i understand). Only the GX and 4runner have this annoying issue. I do NOT think that it's a bushing or driveshaft or both problems. "

I agree one hundred percent, it is a DESIGN problem, but I firmly believe the issue is with BOTH the design of the drive shaft slip-joint, and the connecting bushings on the upper and lower control arms. Other than some adjustments for vehicles with the ride height control system, the ONLY components replaced when performing the TSB are the driveshaft and the upper and lower control arms. I don't have any first hand knowledge of the actual difference between the original and replacement parts, other than what I have read in the posts. But, those that took the time to check the replacement parts out, indicated that the control arms appeared to be somewhat heavier in design. Given the purpose of the control arms (to maintain the position of the rear axle in relation to the vehicle), it stands to reason that the major difference has to be in the bushings used to connect the control arms to the rear axle and frame. I strongly suspect that the original bushings are too soft, and they are allowing too much movement in the axle under braking. The only component that Lexus could have changed that would have had any effect on this movement would have been a stiffer bushing in the control arms.

"Lexus has tried several TSBs, including replacing driveshaft, which indicates to me that it is more than simply a greasing problem if Lexus went to this extent. None of the previous fixes were permanent. (I have a close friend who has this very issue with his GX). Only on the last TSB has the fix been permanent and definitive. "

"As stated many pages ago by me, this clunk is indeed a DESIGN problem of the rear suspension, not just the driveshaft. The LX470 does not have it. Sequoia does not (from what i understand). Only the GX and 4runner have this annoying issue. I do NOT think that it's a bushing or driveshaft or both problems."

"It is very fortunate that it does no harm to the vehicle (as far as i can tell), but if you want to get rid of the problem, then you gotta do more than simply lubing the driveshaft or even replacing it with another factory one."

"And as stated above, it's NOT a "wearing in" thing where this problem goes away down the road. It does not go away permanently without doing the full Lexus TSB (latest one). There is no way around it if you want to fix it permanently."

I agree that completing the Lexus TSB does appear to correct the problem with the GXs. But, the reason that this problem does not "go away down the road", is because the splines on the slip yoke don't wear down that easily, they are hardened metal. If they were to 'wear' down and the contact friction between them were eliminated the 'clunk' would go away because the slip joint would return to its normal position without any resistance. The rear axle would still be over rotating as before, you just wouldn't notice it because the clunk wasn't there.

All this being said, I suspect that Toyota isn't going to easily agree to apply the Lexus fix to the 4Runner. I suspect the total number of GXs they have to fix is vastly less that the # of 4Runners with this issue. I hate to say it, but the Lexus owners paid a premium for the nameplate, and Lexus is trying to keep them happy. I'm not sure Toyota will be wiling to spend the amount required to keep us 4Runner owners happy too.
 
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New Drive Shaft

Just got back from the dealer where they replaced the drive shaft under warranty. They said the splines were worn. They didn't replace anything else (control arms, bushings, etc.). I asked how the splines got worn. He said from towing & heavy use.

When I asked why the GX470 got the new control arms, the reply was something about how much more people pay for a Lexus.

Driving around this afternoon, I didn't hear a clunk - so I'm cured! :awais: (Actually, time will tell.)
 
Re: New Drive Shaft

TeryT said:
They said the splines were worn.

Then, according to some, shouldn't your clunk be gone since it has broken-in so nicely?!:D Sorry, i had to comment.:)
 
Re: Re: New Drive Shaft

Thai said:
Then, according to some, shouldn't your clunk be gone since it has broken-in so nicely?!:D Sorry, i had to comment.:)
Yup! Towing did it - yeah, that's it!
 
Re: Re: New Drive Shaft

Thai said:
Then, according to some, shouldn't your clunk be gone since it has broken-in so nicely?!:D Sorry, i had to comment.:)

Let's wait and see after 5-6k. I'm betting it comes back........

Not that I wish it on Terry T.
 

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