Engineering Design Decision? For TRD Pro... No Sun roof, no KDSS.. But why?

As for the sunroof, if you're going to market a vehicle capable of catching air, it's wise to remove the twenty pound piece of glass above the drivers head.
 
Have you considered replacing with a generic hydraulic cylinder? It's just a two way cylinder. Plumbing should be easy enough to put together. The last I had looked bleeding wasn't terribly complicated. A leaky cylinder definitely is a PITA, but it seems to be a low probability failure.

I don't know enough about KDSS or Hydraulic Cylinders to feel comfortable swapping it out with one. Even if I did, I would still have to bleed the system, which requires a $500 tool, and the fluid is expensive as well. The stock cylinder is about $500 as well, so how much would you save by using a generic one?
 
KDSS can be simply removed, but it isn't easy to replace it with a standard swaybar, from a non-KDSS 4runner. I have yet to hear of anyone who has been able to swap their KDSS for a standard setup. The way the KDSS Swaybars connect to the frame and suspension is completely different, and there would have to be alot of part swapping and fab work to swap in a standard swaybar. If you know of a way, I would love to know! My KDSS rear piston failed at 80k miles. I am sitting on a $1400 repair bill to replace the rear piston, and bleed the system. I would love to be able to cheaply fix it. Until then, I am living with the loose clunking feeling over every bump, from a KDSS system that isn't at the right pressure.

This is veering way off-topic. Sorry yours is jacked up. All of the standard swaybar mounting locations are there, not all are nutted/threaded. I did not see any fab work that you would need to do. I have no idea of your mechanical aptitude to judge whether it would be "easy" for you or not. It would not be a complicated endeavor IMO to switch it to non-KDSS.

There was a member here, [MENTION=66316]1engineer[/MENTION] might recall who, who just disconnected/disabled the rear half of the KDSS so he could install LT.
 
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I don't know enough about KDSS or Hydraulic Cylinders to feel comfortable swapping it out with one. Even if I did, I would still have to bleed the system, which requires a $500 tool, and the fluid is expensive as well. The stock cylinder is about $500 as well, so how much would you save by using a generic one?

It would be a complicated endeavor, especially for someone who knows little about hydraulics. You would have to find a cylinder that has a proper rod diameter, proper bore, right type of seals (viton), Rod ends, proper stroke, porting, etc. Pretty sure you can buy one much cheaper from Toyota than trying to find one aftermarket that would fit the application.
[MENTION=99702]jrandom[/MENTION] I am pretty sure it was [MENTION=74569]SOcalTRAIL[/MENTION].
 
This is veering way off-topic. Sorry yours is jacked up. All of the standard swaybar mounting locations are there, not all are nutted/threaded. I did not see any fab work that you would need to do. I have no idea of your mechanical aptitude to judge whether it would be "easy" for you or not. It would not be a complicated endeavor IMO.

There was a member here, [MENTION=66316]1engineer[/MENTION] might recall who, who just disconnected/disabled the rear half of the KDSS so he could install LT.

The KDSS equipped spindle has the mounting location? If so this is an easy swap
 
As for the sunroof, if you're going to market a vehicle capable of catching air, it's wise to remove the twenty pound piece of glass above the drivers head.

I was thinking this. For what the truck is designed to do and for how the truck hopefully will be used..after several whoops and wallows at 65+mph I think it is safer to not have the possibility of the sunroof becoming an issue.
 
I don't know enough about KDSS or Hydraulic Cylinders to feel comfortable swapping it out with one. Even if I did, I would still have to bleed the system, which requires a $500 tool, and the fluid is expensive as well. The stock cylinder is about $500 as well, so how much would you save by using a generic one?

After considering a bit more, $500 is probably not too bad. Or wait and find a junk yard donor. Or possibly drop off at a hydraulic shop for a rebuild.

The cylinder is about $50-100. There are a few issues to sort out though. Primarily you'll need to find the proper stroke, bore, and shaft so the fluid flows match up. Then you'd need to sort out the ends - they are non-standard on the KDSS so that's probably a bit of custom fabrication. It's nothing that can't be replicated, but it would take a bit of machining and welding. If that's not something you can do yourself it starts to get pricey.

Bleeding is the other issue. I dont know enough about it, but I'd guess that it can be done without the high pressure pump by a crafty backyard mechanic. My guess is that you can bleed with the cylinder extended a bit, then using a jack press it back into place and achieve the same system pressure, but I'd need to think about that and review the entire system a bit more.

If I ever build mine down the road, I intend to replace the fixed side mount with a high flex joint and then replace both cylinders with longer travel cylinders. The KDSS idea is significantly better than swaybar disconnects for a number of reasons. The most important is body stabilizing offroad. Especially in off camber situations. There are other ways of doing this, like hydraulic sway bar links, but the KDSS has a lot of advantages IMO.
 
Interesting the consensus regarding the lack of KDSS and sunroof is price/option related. Honestly thought there was some other reason in the super long TRDPro thread. Never kept up with it since one isn't in my future.

If I were buying now though and could afford a TEP or TRDPro I'd have a hell of a time deciding. Admittedly love the look of the Pro and like its uniqueness but I'd want both KDSS and a sunroof for that price over minor suspension upgrades and cosmetics.

Probably would go with the TEP. Wish I could have when I bought mine. Ironically not for the KDSS but for the leather and sunroof. Both of which I sorely miss and are not easily added now.

Oh well, love my basic plain ol Trail edition .

- Jeff
 
I was thinking this. For what the truck is designed to do and for how the truck hopefully will be used..after several whoops and wallows at 65+mph I think it is safer to not have the possibility of the sunroof becoming an issue.

If you think a TRD Pro is designed to catch air at 65+ mph you are sadly mistaken man. "Here, hold my beer and watch this" is a phrase that comes to mind...

After considering a bit more, $500 is probably not too bad. Or wait and find a junk yard donor. Or possibly drop off at a hydraulic shop for a rebuild.

The cylinder is about $50-100. There are a few issues to sort out though. Primarily you'll need to find the proper stroke, bore, and shaft so the fluid flows match up. Then you'd need to sort out the ends - they are non-standard on the KDSS so that's probably a bit of custom fabrication. It's nothing that can't be replicated, but it would take a bit of machining and welding. If that's not something you can do yourself it starts to get pricey.

Bleeding is the other issue. I dont know enough about it, but I'd guess that it can be done without the high pressure pump by a crafty backyard mechanic. My guess is that you can bleed with the cylinder extended a bit, then using a jack press it back into place and achieve the same system pressure, but I'd need to think about that and review the entire system a bit more.

If I ever build mine down the road, I intend to replace the fixed side mount with a high flex joint and then replace both cylinders with longer travel cylinders. The KDSS idea is significantly better than swaybar disconnects for a number of reasons. The most important is body stabilizing offroad. Especially in off camber situations. There are other ways of doing this, like hydraulic sway bar links, but the KDSS has a lot of advantages IMO.

Guess you missed my post a few above yours huh.
 
You think 20lbs on a 4,500lb SUV is going to be a noticeable difference?


I think breaking glass and leaking roofs will be a issue. The car has a sunroof the truck doesn't that is my reason. If it can break it will break.

KISS, Keep It Simple Stupid.
 
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If it can break it will break.

I fixed that for you :) so all the fancy ATRAC, Crawl control, multi-terrain select, rear e-locker, power windows, automatic transmission, 32 ECU's, 3 miles of wiring, electric seats, power locks, ect. ect. etc. is all more likely to break before the sunroof.

If you intend to stick with a KISS principle, it makes far more sense to do that type of driving in an application specific vehicle.

BTW that Taco did nowhere near 65 mph maybe 40 maybe. The point [MENTION=66316]1engineer[/MENTION] was making is that the truck is designed to do what it was designed to do by an engineer running tests in virtual and real controlled test environments, not necessarily by bolting shit on and driving through some whoops and calling it good. Toyota does the same type of testing, I don't believe he was saying buy a GM. It was used in context.
 
I fixed that for you :) so all the fancy ATRAC, Crawl control, multi-terrain select, rear e-locker, power windows, automatic transmission, 32 ECU's, 3 miles of wiring, electric seats, power locks, ect. ect. etc. is all more likely to break before the sunroof.

If you intend to stick with a KISS principle, it makes far more sense to do that type of driving in an application specific vehicle.


I agree with the designated trail rig, however some of us don't have room and it's nice to be able to just take your tuck on a secret detour on the way home from work.

Yes nice as it maybe I don't like power seats, windows, electronic 4x4, the fluff stuff.
The lockers and ATRAC are necessary for some stuff but will break and you should learn how to drive without them, and fix them.
 
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I agree with the designated trail rig, however some of us don't have room and it's nice to be able to just take your tuck on a secret detour on the way home from work.

Yes nice as it maybe I don't like power seats, windows, electronic 4x4, the fluff stuff.
The lockers and ATRAC are necessary for some stuff but will break and you should learn how to drive without them, and fix them.

What vehicle and year made do you have?
 
KDSS is a pain with a lift, especially for maintenance, they probably didnt want to bother with it, also more technology to go wrong when offroading

how is kdss a pain with a lift? ...and do you really consider what comes with the TRDP a lift? KDSS is a proven technology with no history of major breakdowns. the reason they chose not to include it in the TDP is most likely to keep the price at a reasonable level.
 

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