HOW TO: Replace Drivers seat bottom Foam- PIC HEAVY

Billynath1988

Senior Member
HOW TO: Replace Drivers seat bottom Foam- 1 of my favorite mod/fixes so far

Part number- 71511-35110
Thanks [MENTION=632]toyo[/MENTION] - "side curtain air bags the seat cushion is part # 71501-35080."

- This was done on a 2005 4runner SE @ 142k with Manual Non-leather seats and No airbags.
- I've never done this before and taking my time, stopping for food and breaks, it took approx 3 hours
- Required tools- 14mm, package of 11 inch 45+lb zip ties Needle nose pliers, angle cutters, small phillips and flat screw drivers, probably a bandaid since its easy to smash or cut your self during this

* Do you feel like your 4runner seat is becoming uncomfortable or your lower back hurts after long drives?
*Unfortunately All of our 4th gen's are beginning to age and the foam will eventually wear.
*Katzkin and Clazzio are nice but at the end of the day are just seat covers and cost hundreds. That said id still love to get them.
*Perfect time to add seat warmers

Ill try to keep this simple-

1. Remove 4 seat trim pieces covering seat bolts

2. Remove 4 14MM Seat bolts

3. Tilt Seat out drivers door, go in the backseat an reach underneath to disconnect 2 Plugs.

4. Remove seat from vehicle

5. Remove 2 Small phillips screws at back of seat on plastic side trim- 1 each side.

6. Carefully undo plastic trim by unclipping it- Disconnect lumbar control plug

7. Remove nut for Seat Belt clip - 14MM

8. Underneath seat- Under plastic clips holding seat material.

9. Carefully start from the inner corner unclipping seat material from frame,

10. Slide material around and over seat adjustments.

11. Remove thigh support knob by removing metal clip with flat screwdriver

12. once material is unclipped from perimeter, Use Neednose and angle cutters to remove/cut Hog ring clips which are holding middle of seat material to old cushion on small wire like rods through foam. There is about 30? This is time consuming go slow.

13. Once all is removed, vacuum out seat frame and material, and where seat was in vehicle.

14. Take New foam and notice wire/rods in seat. Take between 2 and 3 zip ties per section and evenly spaced slide zip ties through each rod section. You may have to peel tiny bit of foam to make it work. Also time consuming. Go slow.

15. Take Seat Material and Line up Wire/rods on material to wire/rods in cushion. Manipulate the material so you can wrap the zip ties over the material rods replacing the hog ring/clips. Don't tighten yet just snug. Also don't cut Excess zip tie Yet - START WITH MIDDLE OF FOAM. Then go back and forth on outer edge. Again go slow.

16. Once all zip ties are in place and wrapped snug but not tight on wire/rods from foam to material. START WITH THE MIDDLE and pull them tight. Then go around the edge back and forth. As you pull them tight, work Material over foam into seat shape and cut the excess zip tie end.

17. If you need to adjust wire/rods or zipties after tightening to remove wrinkle in material, simply cut zip tie, adjust and replace.

18. Line up seat bottom onto frame and pull back of bottom foam into position. Flip frame over and secure back with plastic clips, more zip ties ect.

19. Once the back is in place and secure, work the perimeter clip back into place carefully. Gently slide side seat material over seat adjustments and make sure all clips are tight.

20. Adjust foam as needed and make sure front of foam is secured to frame.

21. reinstall plastic trim, seatbelt clip nut and lumbar plug. 2x phillips screws at back.

22. bring seat back to vehicle and plug back the 2 plugs you disconnected

23. reinstall 4 bolts holding seat. You may need to readjust seat slider. Watch your fingers. ( I did not do this yet, some people install washers on front bolts to cause a slight tilt in seat for added comfort.) Reinstall seat trim.

24. ENJOY NEW SEAT and a happy back. :clap2:
 

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This is very timely for me as I ordered the foam bottom a few months ago and have been waiting for the right weekend to do this. Thanks for posting this. I’m planning to add seat heaters to mine as well. My truck has aftermarket ones that were installed prior to me owning it, but the driver’s side doesn’t work currently so I figured I’d just install some new Rostra heaters while everything is apart.
 
How happy are you with the results?

Fit and finish?

Increased comfort/support?


- Yes this is the perfect time to add in seat heaters if one desired.

- I am more then happy with it. The old foam was so badly deteriorated that I was leaning almost 2 inches into the back left corner of the seat, there was no drivers side bolster left. This is a night and day difference in comfort support and general feeling while driving.
The Seat Material had actually distorted from the original foam being so worn. So when I was first putting it back together there was a wrinkle I couldn't seem to get rid of. Once it was all tightened up and I sat in it for a few min. The wrinkle that you couldn't feel at all anyway, basically disappeared and it looks brand new.

That said, Ive only had it on for less then a day and drove about 20 min. my back would start bothering me and in the 15 min drives I have to work during the week. I'm doing a 1400 or so mile road trip to OBX NC in a month so this was in anticipation of that.
 
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Thanks for posting this. I've been wanting to do this for about a year now since my side bolster (next to the door) is getting weak from sliding in/out over the years, but the cost is crazy. Add to it, I need a new cover as well. It's been a while since I looked, but a new OEM cover is near $200 as well.
 
Thanks for posting this. I've been wanting to do this for about a year now since my side bolster (next to the door) is getting weak from sliding in/out over the years, but the cost is crazy. Add to it, I need a new cover as well. It's been a while since I looked, but a new OEM cover is near $200 as well.


I only found 2 threads after a few hours of searching that weren't as clear as I hoped and a few years old already. knowing everyone at some point is going to deal with this.. and the amount of help this forum has provided with other things I thought id spend the time to contribute.

No sure how much a cover is. It might be worth saving and going with a katskin or similar.

The other threads-

http://www.toyota-4runner.org/4th-g...s-left-right-seat-bottoms-interchangable.html

http://www.toyota-4runner.org/4th-gen-t4rs/180218-replacing-seat-padding-drivers-seat.html
 
Thanks! I think I remember seeing the cover swap thread a while back but alas, didn't get around to it.

In the end, I'll probably stick with the OEM stuff. After over 10 years, and the punishment it's taken, it hasn't worn through to the cushion yet, but does look pretty weathered. With luck, I'll get another 10 years out of it.
 
Great write up. If anyone that does this has side curtain air bags the seat cushion is part # 71501-35080.
 
Leather damage (rips) close to the driver's seat controls is getting worse by the minute. I was going to order a new Katskinz kit, but $ is tight. They sell driver's side seat bottoms on fleabay. This thread will be useful! Thanks Billy!
 
Hey guys,

My driver seat foam pad needs replacement as well.
So i looked into that part with the serial number.
On toyotapartsdeal.com I entered my VIN (2005 Sport V6) and it said the part wouldn't fit, but a different one would: # 71511-35100.

Any idea why?
Don't want to order a different pad to find out it doesn't work.
 
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Leather damage (rips) close to the driver's seat controls is getting worse by the minute. I was going to order a new Katskinz kit, but $ is tight. They sell driver's side seat bottoms on fleabay. This thread will be useful! Thanks Billy!


Thanks for the DIY OP! CookieRoe did you ever order one from Ebay?
 
Thanks for the DIY OP! CookieRoe did you ever order one from Ebay?

Yes, sorry I didn't follow up. So, I DID end up buying a leather seat bottom for the drivers side and had it installed by a professional ($50). Took the guy 20 minutes where I would've taken 4 years. This was about a year ago and have been happy with it. Not sure it's pure leather, but I don't care. The original seat bottom was starting to look like hell. I'll be doing the passenger side this year b/c I'm OCD.
 
Warning!

I ordered a leather seat replacement cover from a vendor on eBay. This is what happened. What would you do?
 

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I ordered a leather seat replacement cover from a vendor on eBay. This is what happened. What would you do?

If it's the same vendor I'm seeing, did you see that is was for a Limited? The SR5 cover is different as you discovered the hard way............... at least that is what I think happened.
 

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