koltlt 97 sr5 build thread

Dang, [MENTION=99565]kolelt[/MENTION] it looks like you've been busy! Nice progress. Great way to bring in the new year.
 
Thanks :) been trying really hard to get the truck back on the road !!! Can't wait to drive it and see how it rides with new shocks. Just need a wheel alignment
 
update.

Im waiting on my mechanic to have time to do the wheel alignment. His shop can measure each side and tell you how high it is. So i want 1/2" rake and want all sides even. Anyways, tested out the new suspension. And it rides awesome, no rear sway bar at the moment so its all over the place.

I installed Mstudt cb radio mount. I had it mounted when working on the truck and kept getting caught on my pocket and bending it. When i opened my trunk and closed it, it smashed right into the mount. So i fixed it ! Also added door trim so it doesnt rub into the body.




My elocker breather and my axle breather both extended and zip tied together running to the gas cap area. I used a small metal fitting to extend the elocker breather that i got from ebay. I could not find one at lowes or home depot. 1/8 size fits snug into the oem elocker rubber line.









both breathers
 
sooooo....





new rotopax gas can.




hmmmm...


So first time i had to use my winch lol. The funny thing is. I made through this same spot with out a locker, only in 4WD. Someone must have rutted the crap out of it. I was like 1/2" from getting water inside the truck!!!





Then i started doing my 2nd grill. Satoshi v2. First one fell out, and i ran it over. Knowing already how to make this grill. I found a new grill form Amazon for $50 shipped NOT CHROME!!!!!! I CAREFULY cut out the center, saving the side walls!!!! only 2 little holes i had to patch because theres no way around. But I noticed a lot of times that people get a big hole from removing the thick center piece. I cut it down and left about 1/4" of it. Then sanded it down with a dremmel! Work out beautifully. Much stronger and better.


 
So i had very very little fiberglass to do. I am taking my sweet time with this. I put blue painters tape behind, so everything holds better when doing fiberglass. Then today i did the other side for support









And the fun begins!!! :doh:

New bearing kit for my rear. Koyo bearings. I'll be reusing the old oem shims. As the gears are good.






fluid film
 
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Little update..... "need to vent" lol!

So, i need to replace the rear diff bearings. Finally got the 3rd member out! AIR HAMMER!














Found out that the elocker motor is cracked






JB Welded it !

put a socket over it for nice pressure




ordered ome 861 coils with ome 5mm spacer
 
small update, got the rear diff situated. The new bearings fixed the whining noise under acceleration.











i used toyota red silicone to seal the diff rather then the gasket.


installed spidertrax spacers




installed some ebay led brake lights


 
installed RCI lca skid plates ( they sent me completely wrong hardware) had to buy new ones at Home Depot. No big deal. But I had to modify my skid plate a little so the lca skid plates fit.







This is my biggest concern with them. Wonder if they will touch when fully flexing.




 
Today I took a little trip to the Pine Barrens, Wharton State Forest. Had a blast ! So this was my first time there. I went to Atsion Office. Picked up a map from them. They showed me the trails that are "legal" for off roading. But in no way should you rut out the trails. It's simply for the scene! If they catch you making holes and abusing the trails you will get into trouble! So I met a Forest Poilce officer. Who was very kind and kind enough to show me around Wharton. He took me to Apple Pie Hill, Batsto, Washington.... No better person then the actual park police showing you around the forest. After a while, we split up.



Fallowing him...


Washington Area, long long straight road.


Apple Pie Hill




Firewatch Tower at At Apple Pie Hill




Batsto Office/historic village. They have snacks, a small museum and hiking trails.


So later we just started exploring. And from what the Forest Police officer told me. Is that, any trail that leads into the woods from a local road, you are allowed to enter legally. Unless there is a SING THAT STATES OTHERWISE. Its simply, pay attention!









Railroad...








https://youtu.be/ufz7kiBGIIM
 
Nice. Those RR tracks are wild with all the trees growing around them.

yeah, its pretty sweet. I'll be going back there to explore more. Its little over 100k sqft so theres a lot to explore, pine barrens is little over 1million.

I want to go to Vermont and explore green mountain state forest. which is over 300k sqft.!
 
just updating my thread.

few weeks ago took a trip to PA. Washington Crossing State Forest to be exact. There is a NJ side of it to.





Bowmans Hill Tower

See Delaware River.










Installed this little Husky organizer lol. Easy access to D-shackle, winch block and few other things.


 
wired in some rock lights






used this metal rod to snake the wire inside the frame




going to use these existed brackets to mount my lights












drilled holes inside the front fenders.


Testing it


So i just used a flat aluminum bar that i just simply bent.


 




stainless steel hardware




i installed weatherpack connectors for easy disconnecting purpose.




wire loom on the wires and going inside the frame a little for added protection


how it looks with weather pack connector




This is driver side back. I had to drill holes into the fenders to mount it, as much as i hate doing this. I had no other choice. But, i used RTV and rubber washers for tight seal.








my 10 relay bussmann aux fuse box
 
Looks great! What rock lights are those?

Thank you. Those are amazon lights. I simply searched Rock lights. Then using the filter I chose 5 star rating. And went with the 5 star rating rock lights. They also have life time warranty.

https://www.amazon.com/gp/aw/d/B01ABPGAX4/ref=ya_aw_oh_bia_dp?ie=UTF8&psc=1

I cannot complain for the price. With little bit of modification they fit perfectly flush against the fender. Also this is why I wired in the weather pack connector. If the lights take a dump. I simply disconnect them and wire in another light.

But so far so good.
 
got my oem rack and pinion




oem outer tie rods


While back, form wheeling at Wharton State Forest, my battery light came on. Alternator was taking a dumb on me. Few wacks with the hammer and i was good for little while. Till lately it started dying on me. So I had a old Denso alternator from my JDM motor that i took of. Its much bigger alternator so it would not fit. How ever i was able to take out the brushes and swap them. Which fixed the issue. Although it wasnt direct swap, i made it fit.



The one on the left is my original one. One brush is completely shot. Explains why the battery light would come on randomly. The one on the right is the donor. You can see some differences.

This is the donor


and mine, clearly some differences, not going to explain it. Just look at the photos


Donor cover on the left, and my on the right. The donor cover is much larger. Again the alternator is much larger. It would be nice to put that in, but im not sure how. As the pully is different also. Anyways, its hard to tell but the covers are little different to.


So the donor brush set has a plastic sleeve over it. The original has a rubber piece.


So i ordered 2 of the proper brushes for our alternator. One will be a spare. Its very easy to replace it. Could be done on a trail if needed. Easy and cheap insurance.
 
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Went wheeling after fixing the alternator.






and we got stuck lol




thank god for the winch. THE BEST INVESTMENT I HAVE MADE TO THE TRUCK!



Then some goodies came in. 1/2 6point GearWrench sockets. sizes, 12-24mm. Got them for like $40 of amazon. Said they were used. But it was a open package. WHAT A STEAL!


This is what i have currently in my truck for tools

The little craftman box is 3/8, and i got it for like $20. Has sizes form 8mm-18. But i threw in some spare ones. A 19mm and a deep 19 and spark plug socket. Everything is in a husky bag. I used to have a 4 draw tool box, but its to heavy and to loud.

 
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