Reboot your CV axles

kball

New member
I bought these two boot kits from NAPA a while ago... $43

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Used some old laundry buckets to catch the goop

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Then I used chisel, dikes, screwdrivers to pry and cut the old clamps off. Be careful when using the chisel with hammer if you go that route because you can ding the hub underneath.

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According to the FSM you start at the inner joint and work your way to the outer so the boots just slide off the axle but I cut them off just to get that mess out of my way.

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The outer joint stays on, it does not come off so take off the inner joint

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Make some marks so things go back together the way they came apart..

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take the snap ring off

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The FSM says to use a hammer and brass punch to knock off the inner roller assembly but mine came off by hand.

Then you wipe everything up and clean it as best you can. I didn't get nearly all the old grease out but it looked perfect so I wasn't worried about it.

Then slide the new boot on starting with the outer joint. The inner joint boot was a much tighter fit over the axle so I took the FSM's advice and wrapped the end up with electrical tape so the boot would not get damaged.

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I put the small clamp on the boots and then squeezed the goop in before closing up with the big clamp. The inner joint has the light colored grease but my kits came with dark grease in both although they were different so I'm sure it's all good.

Put the clamp on (my kits came with different clamps so you'll need two different clamping tools, yay more tools!!) use the tools to clamp them down.

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Using this tool you feed the clamp though, wind it up and bend it over, then cut it off and hammer down the end.

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This tool has a built in cutter

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Then bend it over and hammer it down

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The other boot uses a clamp that crimps tight

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Tools used

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Hope this helps some people out. It wasn't hard and doesn't take a long time it's just MESSY!!
 
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Kball, this should help many, or at least make choosing either buying remans or rebooting easier. I started down this road, but my inner joints were toast. Nothing like buying more tools, as long as it doesn't put one in the poor house.

BTW, the recovery of my files has been slow. A coworker (IT guy) is doing the work for trade. I will shoot them to ya when he gets them.
 
Thanks Stick, I do love to buy tools. Not having the right tool for the job drives me nuts so it makes buying them even more fun.
 
This write-up came just in time as I just ordered my boot kit 2 days ago. What do you call the 2 types of pliers you used to put the clamps on and where did you buy them?
 
Are those boots for the 4runner or did you get the Porsche ones that people are using for more travel? Did the boots come with the grease and clamps? I'm sure it's just a matter of time before mine go so this is good info!
 
This write-up came just in time as I just ordered my boot kit 2 days ago. What do you call the 2 types of pliers you used to put the clamps on and where did you buy them?

Sorry I knew I should have put links into the writeup. Here they are.

I got one tool from Amazon

http://www.amazon.com/gp/product/B0002SRDDC/ref=oh_details_o01_s00_i01

The other one I got from Oreilly's

Performance Tool W83013 - CV Pliers | O'Reilly Auto Parts


Are those boots for the 4runner or did you get the Porsche ones that people are using for more travel? Did the boots come with the grease and clamps? I'm sure it's just a matter of time before mine go so this is good info!

These are boots for the 4runner. They came with grease, clamps and new snap rings.

Excellent detail! Thanks for doing this.

Thanks! :cheers:
 
Sorry I knew I should have put links into the writeup. Here they are.

I got one tool from Amazon

Amazon.com: KD Tools 3191 CV Joint Boot Clamp Tightening Wrench: Home Improvement

The other one I got from Oreilly's

Performance Tool W83013 - CV Pliers | O'Reilly Auto Parts




These are boots for the 4runner. They came with grease, clamps and new snap rings.



Thanks! :cheers:

Great write up! I'm a 1st Genner... but I need to reboot and have the kit.

Anyway.... just wanted to share that the second I hit the page, my Avast triple pinged me with a vicious mal Trojan.

Can't see the pics, any of them... Says photobucket is down.... what's new, right? haha.

But very quick and concise write up, pics visible or not for me! :thumb3: haha.
 
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Pics are working for me and I haven't had a virus pop up on this site in a while now so...?

Glad you like the write up!
 
Sweet write-up... But with a full warranty on my cv's I'll just keep replacing them. Plus it's pretty hard to reboot this :D

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Figured I'd bump this.

I'm about to do this for the first time and found a good video for an fx axle here, but my question is how important is it to take apart the outer joint and clean everything in there? I'm assuming it depends on how contaminated or dry it is (if it is at all) but just figured I see if there was a consensus.
 
Figured I'd bump this.

I'm about to do this for the first time and found a good video for an fx axle here, but my question is how important is it to take apart the outer joint and clean everything in there? I'm assuming it depends on how contaminated or dry it is (if it is at all) but just figured I see if there was a consensus.

If the outer boot was not ripped, dirt and debris should not have entered the joint. The boot and the grease inside the boot are still 20 years old and could be broken down. I just did the NAPA axle swap and plan on rebooting my old CV. Only my inner boot was ripped and the grease that was inside the outer boot after checking seemed perfectly fine. If you have the axle out, may as well reboot the outer so you don't have to tear it apart later. My opinion, take the time to clean the grease and joint and reboot both. If you want to save time or money,just monitor the outer boot as it is mostly the inner boots that fail.
 
The outer was torn. Now it's all clean and ready for install with new inner and outer boots.uploadfromtaptalk1458453875420.jpg
 

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