Rebuild Alternator (W/ Pics)

There's two long bolts holding my starter in place. The bottom bolt I am able to get out. It's the top bolt that I'm unable to remove due to location and angle. It's wet and rainy right now but I'll search for a quick picture for reference.

Edit: it doesn't appear that my starter is attached to the exhaust by a bracket either. I haven't seen one anywhere in that area.

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I'm sorry, I thought you were talking about the alternator (the title and subject of this thread)

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I'm sorry, I thought you were talking about the alternator (the title and subject of this thread)

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Oh God. Disregard everything I said. I don't know what I was thinking (guess I wasn't)
Oops!

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There's two long bolts holding my starter in place. The bottom bolt I am able to get out. It's the top bolt that I'm unable to remove due to location and angle. It's wet and rainy right now but I'll search for a quick picture for reference.

Edit: it doesn't appear that my starter is attached to the exhaust by a bracket either. I haven't seen one anywhere in that area.

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Maybe my video can help you out. I strung together a bunch of long extensions to get the starter bolts out.

<iframe width="560" height="315" src="https://www.youtube.com/embed/WV1t5-wcoOI" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe>
 
Maybe my video can help you out. I strung together a bunch of long extensions to get the starter bolts out.



<iframe width="560" height="315" src="https://www.youtube.com/embed/WV1t5-wcoOI" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe>
I don't mean to hijack this thread, I got lost in my own thoughts while I was writing on here yesterday. I've watched your video a few times now Tim and I just can't seem to get it to budge. I'm not quite sure why I'm getting so hung up on the top bolt. There isn't a lot of space to work with, but I swear you make it look like cake in the video. And all the writeups that I've read explain it as a 30 minute job start to finish.

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I don't mean to hijack this thread, I got lost in my own thoughts while I was writing on here yesterday. I've watched your video a few times now Tim and I just can't seem to get it to budge. I'm not quite sure why I'm getting so hung up on the top bolt. There isn't a lot of space to work with, but I swear you make it look like cake in the video. And all the writeups that I've read explain it as a 30 minute job start to finish.

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You can’t get the top bolt out or you can’t get the Alt in position to put the top bolt in?


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You can’t get the top bolt out or you can’t get the Alt in position to put the top bolt in?


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I accidentally misspoke referring to my starter. I'm not doing anything with my alternator.

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I don't mean to hijack this thread, I got lost in my own thoughts while I was writing on here yesterday. I've watched your video a few times now Tim and I just can't seem to get it to budge. I'm not quite sure why I'm getting so hung up on the top bolt. There isn't a lot of space to work with, but I swear you make it look like cake in the video. And all the writeups that I've read explain it as a 30 minute job start to finish.

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All good, man
Try soaking that bolt in PB blaster, I bet it's rusted in place.

Tim and I are in CA and we don't have the rust issues much of the rest of the country have. My starter was a 30 min job, too, and I also hit those bolts from behind.

My buddy Ed swapped his starter 100% from the wheel well, ratchet and all.

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All good, man
Try soaking that bolt in PB blaster, I bet it's rusted in place.

Tim and I are in CA and we don't have the rust issues much of the rest of the country have. My starter was a 30 min job, too, and I also hit those bolts from behind.

My buddy Ed swapped his starter 100% from the wheel well, ratchet and all.

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Definitely have used PB blaster and even a bolt extractor. I just can't get a good angle to move a wrench around in there, even with extensions and swivel sockets. Sounds like operator error but I'd like to think not.

I'm interested to hear how your friend was able to tackle it from the wheel well. Especially with the exhaust pipe right there! Lol. If only my truck was a Cali rig, I'd just unbolt the exhaust and go full send on it.

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Definitely have used PB blaster and even a bolt extractor. I just can't get a good angle to move a wrench around in there, even with extensions and swivel sockets. Sounds like operator error but I'd like to think not.

I'm interested to hear how your friend was able to tackle it from the wheel well. Especially with the exhaust pipe right there! Lol. If only my truck was a Cali rig, I'd just unbolt the exhaust and go full send on it.

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Maybe I missed it. What bolt are you trying to get out?

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Maybe I missed it. What bolt are you trying to get out?

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The top bolt on my starter. Photo below.
5e51866bfb864ca8065d44258efb56e5.jpg


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I'm interested to hear how your friend was able to tackle it from the wheel well. Especially with the exhaust pipe right there! Lol. If only my truck was a Cali rig, I'd just unbolt the exhaust and go full send on it.
Its right there. I don't remember having much problem with the starter through the wheel well.

Exhaust in CA is still not guaranteed - I broke a stud on the downpipe thinking it would be easy...

-Charlie
 
I used a bunch of 1/2” extensions that reached past/through the crossmember
And a swivel socket or a ball universal and a 1/2” impact or breaker bar for the starter bolts. Every stinking 4Runner those bolts were nasty tight

Edit: that top bolt looks mangled. Good luck getting a good bite on it with a socket unless you can hammer a slightly undersized one onto it.


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Last edited:
How I get thst bolt is 6 point sockets with a lot of extensions out past the crossmember like the other member suggested. Once loose you mostly can take it out with a hand wrench...:)

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Great write-up.



Me, I'd opt for the lazy man go to auto parts store and get one.
Agree [emoji817], the OP did a fantastic job, however I'm with you, if the bearings on the alternator were bad I would replace the entire alternator.

That being said, swapping the brush holder literally took 5 minutes and at $20 cost for the Toyota oem part, I would go this route over a parts store alternator any day.

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