jbstrd
New member
Sorry for the duplicate pics since I already posted in the "What did you do to/in your 5th Gen" section, but I got to thinking it would be good info for this thread.
So I came across a great Craigslist deal on a brand new Warn XD9000 for $500. I also found Dyneema synthetic line (3/8"x90') on Quadtratec for a good price. Their yellow line was on close out for $150, can't beat that. It came with a tube thimble and a ridiculously large hook, so I decided to get the new Factor55 Splicer and splice the line on myself. The Splicer is nice since there are fewer parts to fail and they are typically safer than hooks.
As mentioned above by [MENTION=78273]Jeremy556[/MENTION] , it was absolutely necessary to remove the bumper to install the winch. Even if I was able to squeeze the winch into the bumper while it was mounted, it would have been very tedious trying to get the winch bolted up while the bumper was on the vehicle. Also, the mounting of the winch solenoid would have been damn near impossible since this required me to drill two holes.
I mounted my solenoid box on the angled sheet metal that is just below the grill, towards the passenger side, running perpendicular to the radiator. This is where Shrockworks mounted theirs in the install instructions http://oneping.net/instructions/5th Gen 4 Runner - Front Bumper Instructions.pdf
Since there is a hole to mount it on the top of the bumper, and since it would be a pain in the arse to plug the remote in while the solenoid box is hidden behind the bumper, I purchased the Warn 2' extension for, gulp, $45. https://www.amazon.com/Warn-14867-WARN-Socket-Extension/dp/B001PJS6QK
I ran a bead of clear RTV silicone where the extension plugs into the solenoid box just to make sure it is water tight.
All in all this was a straightforward install. Removing the bumper was a piece of cake, but I used an extra set up hands to mount it back up with the winch installed. I also took my time running the wires. I wrapped them with wire loom to protect them and used plenty of zip ties.
Anyway, here are a couple pics.
So I came across a great Craigslist deal on a brand new Warn XD9000 for $500. I also found Dyneema synthetic line (3/8"x90') on Quadtratec for a good price. Their yellow line was on close out for $150, can't beat that. It came with a tube thimble and a ridiculously large hook, so I decided to get the new Factor55 Splicer and splice the line on myself. The Splicer is nice since there are fewer parts to fail and they are typically safer than hooks.
As mentioned above by [MENTION=78273]Jeremy556[/MENTION] , it was absolutely necessary to remove the bumper to install the winch. Even if I was able to squeeze the winch into the bumper while it was mounted, it would have been very tedious trying to get the winch bolted up while the bumper was on the vehicle. Also, the mounting of the winch solenoid would have been damn near impossible since this required me to drill two holes.
I mounted my solenoid box on the angled sheet metal that is just below the grill, towards the passenger side, running perpendicular to the radiator. This is where Shrockworks mounted theirs in the install instructions http://oneping.net/instructions/5th Gen 4 Runner - Front Bumper Instructions.pdf
Since there is a hole to mount it on the top of the bumper, and since it would be a pain in the arse to plug the remote in while the solenoid box is hidden behind the bumper, I purchased the Warn 2' extension for, gulp, $45. https://www.amazon.com/Warn-14867-WARN-Socket-Extension/dp/B001PJS6QK
I ran a bead of clear RTV silicone where the extension plugs into the solenoid box just to make sure it is water tight.
All in all this was a straightforward install. Removing the bumper was a piece of cake, but I used an extra set up hands to mount it back up with the winch installed. I also took my time running the wires. I wrapped them with wire loom to protect them and used plenty of zip ties.
Anyway, here are a couple pics.