Thermoelectric cooler ... opinions?

I'll do both. How now brown cow?

I have done both but A) it seems lining the inside works better and B) I would inevitably tear or mar the outside liner all the time. When I took it off and just left the inside lined I didn't see much of a degradation of performance in beercoolability.
 
I've seen a definite increase in beercoolerability from insulating the outside with a thermal blanket, but maybe that's because I'm frequently in higher ambient temps than I expect you see.

At 95f in the shade, I think the blanket helps a lot. I'll try the inside stuff too and hopefully that will help even more.
 
As many of you know here I am sort of a "minimalist" when it comes to doing things. I have worked on so many complex designs and prototypes over the years that now, anytime I can make something simple, I do it. It just boggles my mind sometimes that people, either professionally or socially (like you guys) want to either A) Spend $100 to save $5 or B) Increase complexity and decrease reliability and durability by changing a perfectly functioning device!

Now, why am I posting something like this in a simple "cooler" thread? Glad you asked lol. I used to camp quite a lot back in the day for several days at a time. What I learned about keeping things cool back then we still use today. This is the "simple" way because:

1. Plug in coolers or portable refrigerators are not really portable. They go from garage to vehicle and stay there. What if you need your cooler, oh, say 1/4 mile from where you parked? What if that 1/4 mile is tough terrain?

2. These devices have moving parts. Even though I am an engineer I realize the fallacy of moving parts in certain applications. Less moving parts the better when keeping it simple.

3. Power. These plug in coolers require power. Yes, you can go out and spend several hundred dollars on a dual battery setup, generator or some solar sail but why?

4. My favorite: The probability to malfunction increases exponentially with each additional component!

We recently went to Florida for five days. We did not camp but did go to the beach a few days and now that its just the wife and me we will stop at scenic areas when traveling and have a "picnic" instead of eating out all the time. So, we packed the cooler with milk, lunch meat, cheeses, melon slices, etc and were off! When we returned on the sixth day we still had some of the original ice we had when we started. No block ice, no dry ice, just regular bagged ice and we didn't buy any extra ice. Here is what I do and its nothing special:

1. Get a Coleman 5 day cooler.
2. Get a material called Reflectix (cheap and available at Lowes)
3. Get a smaller cooler.
4. Get a few short 2X4's
That's all.

The 5 day cooler won't keep ice much longer than three days in it's stock form, so you need to modify it a bit. Go to Lowe's and get a roll of Reflectix. A pic is posted below. Once you get it, line your cooler with it. It is basically foil lined bubble wrap and I just used a few pieces of double sided tape to hold the pieces in place. This helps to keep your cooler cool by a lot!
The 2X4's are used to keep the bottom of the cooler off the vehicle floor and let air circulate under it. The small cooler is used to pack a day's worth of cold items, so you only have to open the big cooler once or twice a day, instead of every 20 minutes or so.

If you bought all this stuff new you are looking at about $80. Chances are you already have a smaller cooler of some type so you will probably only need the Reflectix and a decent new Coleman 5 day cooler, which can be had for around $40. I don't know about you but in six days we can eat all the food in a normal cooler so you have to somewhere to re-provision anyway! So there is my way. A simple, cheap method of keeping things cool for up to six days using no power or moving parts. Hopefully this will help some of you that don't want a powered cooler. Pics below:

Good post there Greg ^^^^^

One question...

Why the hell would you modify a perfectly good brand new cooler?:fishing:
 
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Options, it's all about options, I actually have 4 different coolers. But since I only paid for two I feel ok about that. I actually don't take the 12v camping it's nice when I'll be on the road a lot since I don't have to worry about ice packs and opening it to get a juice box for the kids. They like them cold you know.
 
Options, it's all about options, I actually have 4 different coolers.

LOL! I am currently working in a small collection of generic store branded styrofoam coolers from across the southern states (Valero, Dollar General, Bucc-ee's). You know. The one that every grocery chain sells with the plastic carry handle and their logo on it? I keep getting caught 200 miles from home needing to cool down a 6 pack of water, lunch meat, milk, etc. And I have 3 different sizes of plastic ones at home already.
 
If you are going to drain the water (?) , best to install some sort of hand pump or syphon system to do it. Turning the cooler on its' side while restraining the contents with your hand, in order to dump out the water, and you are also dumping out all the cold air that you have paid to cool. (Cold air heavier:sinks) a simple drain tube out the bottom, with closure system, works well.

Another idea, borrowed from a time before refridgeration was invented. Drape a wet towel or cloth over the cooler, and re-wet it occasionally. As the water evaporates, it will suck considerable heat from the shell of the cooler. (self-cooling effect of evaporating solvent). This really works! I have kept ice more than twice as long this way on remote canoe trips. (Before you flame me for taking a cooler on remote canoe trips, I don't usually, but a few times it was necessary to keep the "boss" happy!)
 
I use one of the coleman thermolelectric coolers, but not for food. I use it to keep my photographic film cool when I'm on shooting trips. If professional film gets warm, it is ruined, so it's a bit like trying to keep food cool. To give you an idea of how important this is, a box of 20 exposures of Fuji Velvia 50 8x10 costs $400, and I often carry 3 or 4 boxes of film with me in the field, so I'm trying to protect about $1600 worth of film.

Running a cooler off the car battery would not be a solution since I an often away from my vehicle for many days at a time -- I'm parked at a trailhead somewhere. What I've learned is that I can plug the cooler directly into a solar panel. The solar panel provides enough voltage to run the cooler at probably 70%, which will keep things nice and cool. To make sure it was working properly on my first trip, I put a gatorade bottle in the cooler along with my film, and when I returned to my vehicle after a long day of hiking, the gatorade was nice and cool, as though it came from a fridge.

It's important to keep the cooler out of direct sun to give it a fighting chance. To do this, I often just drape an extra down sleeping bag over the top of it.


The solar panel I use is now discontinued, but it's called the GoalZero solar briefcase. The other nice feature is that this solar panel folds in half, and fits perfectly in the spot below the rear sliding tray. The new model is a single piece setup. The only other thing necessary was an adapter that goes on the end of the cord for the solar panel, and adapts it to a female cigarette lighter adapter.
 
I use one of the coleman thermolelectric coolers, but not for food. I use it to keep my photographic film cool when I'm on shooting trips. If professional film gets warm, it is ruined, so it's a bit like trying to keep food cool. To give you an idea of how important this is, a box of 20 exposures of Fuji Velvia 50 8x10 costs $400, and I often carry 3 or 4 boxes of film with me in the field, so I'm trying to protect about $1600 worth of film.

Running a cooler off the car battery would not be a solution since I an often away from my vehicle for many days at a time -- I'm parked at a trailhead somewhere. What I've learned is that I can plug the cooler directly into a solar panel. The solar panel provides enough voltage to run the cooler at probably 70%, which will keep things nice and cool. To make sure it was working properly on my first trip, I put a gatorade bottle in the cooler along with my film, and when I returned to my vehicle after a long day of hiking, the gatorade was nice and cool, as though it came from a fridge.

It's important to keep the cooler out of direct sun to give it a fighting chance. To do this, I often just drape an extra down sleeping bag over the top of it.


The solar panel I use is now discontinued, but it's called the GoalZero solar briefcase. The other nice feature is that this solar panel folds in half, and fits perfectly in the spot below the rear sliding tray. The new model is a single piece setup. The only other thing necessary was an adapter that goes on the end of the cord for the solar panel, and adapts it to a female cigarette lighter adapter.

Film? I also use one to keep my typewriter ribbon and 8 Track cassettes cool too! Just joking lol. I definitely understand something like film or medicine that has to be kept at a cool temperature will need something more elaborate than a cooler with a liner. Beer is usually pretty forgiving though.
 
Film? I also use one to keep my typewriter ribbon and 8 Track cassettes cool too! Just joking lol. I definitely understand something like film or medicine that has to be kept at a cool temperature will need something more elaborate than a cooler with a liner. Beer is usually pretty forgiving though.

The cool thing about film is that I can scan a 8x10" sheet of film to be hundreds and hundreds of megapixels. The images will print 10 feet tall without any loss of quality. It's pretty cool stuff.
 
Thermoelectric coolers are good for keeping drinks chilled while the engine is on, and that's it. I used a coleman model that I got on clearance on a long road trip so I could keep snacks and drinks in arms reach without having to stop and get something out of the fridge, but they are not a fridge replacement.
 
What? Greg didn't do the spray foam lid modification that's all over You Tube?

While I agree with Greg's method of modifying the cooler, my concern would be that after some time that "bubble wrap" would start to fall apart, the bubbles would deform/pop and the roughly 3/16" of air gap would go away. At that point you lose the insulation "R value" of the air gap and you only have the reflective surface.

I've thought about doing the same things but here's what I plan to use. I bought a middle of the road soft cooler, one of those with the flexible plastic liner. My plan is to fabricate a removable liner made out of a dynamat knockoff and formed to be essentially a watertight liner that can easily be removed. I will be essentially using a double wall dynamat with a mylar inside and outside which leaves the butyl rubber in the middle of the liner. This gives me a removable liner I can clean, protects the internals of my soft cooler a little, and gives me two layers of mylar for the reflective surface on the inside of my cooler.

While I haven't tested this, my lunch cooler is one of those cheapies with the removable hard liner. I can drop blue ice panels on the walls. As a super crude experiment, I put the liner in my cooler, left it in the garage for several hours. While the inside was still cold, the outside of my lunch cooler was sweating. I'm going to put one layer of the dynamat on the OD of my hard liner and repeat the test. I think I may not have enough insulation to stop the sweating, but I do feel confident I can reduce the heat loss on the lunch cooler. I will do about the same to my soft cooler soon.
 
Most thermometric coolers can only cool to ambient temp minus 40 degrees. The power draw is also very high. Compressor type coolers can cool/freeze much better and efficiently.
 

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