Thor or: How I Learned to Stop Worrying and Love the Vibrations (build thread)

Got my 12VoltGuy E-locker harness, going to try to find time this weekend to install it so I can find out I need to rebuild the actuator.

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Also got a set of DuroBumps for the front. I didn't really notice much of a difference until I jumped some railroad tracks like the responsible adult that I am. I don't have any pictures of either the bumpstops or me testing them. Sorry.
 
Holy shit this thing actually works

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Man the locker is gonna be sweet!!!

Video of the jump or it didn’t happen

Yeah, well, that’s just, like, your opinion, man.

(Might still be on the dash cam, but if not I might be able to obtain a dramatic recreation on Monday or Tuesday)
 
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If the FedEx guy didn’t already hate me, he definitely does now.

Thanks to [MENTION=76968]traxman25[/MENTION] for getting this to me so quickly.

The plan is to POR-15 the interior and duplicolor the exterior the same color as the front bumper tomorrow, then install the SS rear body mounts and this thing next weekend.

Any tips for doing this by myself?
 
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If the FedEx guy didn’t already hate me, he definitely does now.

Thanks to [MENTION=76968]traxman25[/MENTION] for getting this to me so quickly.

The plan is to POR-15 the interior and duplicolor the exterior the same color as the front bumper tomorrow, then install the SS rear body mounts and this thing next weekend.

Any tips for doing this by myself?



So now I know who you are on fb, lol. Get help lifting the bumper into place to bolt it on.


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So now I know who you are on fb, lol. Get help lifting the bumper into place to bolt it on.


Sent from my iPhone using Tapatalk

Hah yeah.

After hefting this thing around the house into the back yard, yeah, definitely not gonna get this installed by myself.
 
Not that I would recommend this, but they do balance ok on a floor jack. That said, still best to have another set of eyes and hands to steady it.
 
Not that I would recommend this, but they do balance ok on a floor jack. That said, still best to have another set of eyes and hands to steady it.

That's plan B.




Plan C is paying someone to do it while I'm in the hospital because I dropped it on my face
 
I did alright with low-air tires and a Pittsburgh Automotive
450 lbs. Low Lift Transmission Jack. I may have had to perch it up on some boards- the jack has a strap. It was.....fun? Well, it got done.

Don't drop it on your face!!
 
I sprayed primed then coated mine in satin black inside and out, then scuffed and Monstalined the outside. I made a rolling dolly stand with the trailer hitch, pulled the ball off for a bolt point to wood, can stick hitch on either side to flip up or down for easy painting.
 

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I have 861’s I’m going to be swapping out for something else if you plan on going with a heavier spring.


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Might take you up on that. I'm going to run the 890s for a little while and see how I like them with the weight and then make a decision.

I did alright with low-air tires and a Pittsburgh Automotive
450 lbs. Low Lift Transmission Jack. I may have had to perch it up on some boards- the jack has a strap. It was.....fun? Well, it got done.

Don't drop it on your face!!

I think I recall seeing a transmission jack in my neighbor's driveway a while back. I wonder if he likes me enough to let me borrow it...

I sprayed primed then coated mine in satin black inside and out, then scuffed and Monstalined the outside. I made a rolling dolly stand with the trailer hitch, pulled the ball off for a bolt point to wood, can stick hitch on either side to flip up or down for easy painting.

Hey that's clever. I just bought a couple of HF saw horses and am making a makeshift paint booth in my backyard with an e-z up, some plastic sheeting, and an electric heater. I gotta get this thing painted today.
 
Got the 4xi rear bumper painted in my “garage.” It was about 35 degrees outside, but I was able to get the temp up to about 55 under the tarp.

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Having to fly to Florida for work the next week forced me to let the paint cure for a few days before I started messing with it..

Tough to see, but that speck in the middle of the sky is an AC-130J doing AC-130J stuff over Hurlburt:
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AC-130J getting ready to do AC-130J stuff:
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Thezentree getting ready to do thezentree stuff:
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Plan B worked:
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The bumper went on with no trouble at all. The rear body mounts, however, were a FIGHT. The old ones were super rusty and I ended up having to cut the mounting bolts out with a cutoff wheel. It was terrible.
 
3rd gen suspension repair

got a 97 limited , great shape but with 185,000K. Going to be taking it on fairly remote desert trails so I want to get front end all good. I know LBJ is a no brainer but should I really just bite the bullet and do everything from shocks/struts to steering rack, tie rods, both upper and lower ball joints and brakes? Some vibration now but not bad, was way worse on my old 3rd gen with warped rotors. Should I replace rear wheel bearings too? No obvious seepage back there but thats a lot of miles. Have a few thousand $ set aside for this. Timing belt, water pump, VC gaskets, plugs and wires already done and all fluids flushed and changed (dealer, all Toyota parts). Also new cam and crank sensors and drive belts. So front suspension next (stock height), then rock sliders and tires. Thoughts from people who have done 3rd gens like this? Tried to post a pic 4MB jpg but it wouldn't work.
 
Prepping to run most of the Kentucky Adventure Tour next month, so I got some stuff:

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Fingers crossed this thing will fit in my bumper and clear the ATF cooler. Hoping to find out this weekend ...if the weather holds up.
 
It's probably about time for an update..

We called the KAT trip off about 36 hours before all the chynah covid lockdowns went into effect. I'm bummed we missed out on it, but glad we weren't stuck out in the woods when the world lost its collective mind.

I got the winch installed. It fits...barely. The top of the passenger side bumper wing needed to be clearanced, and the hood latch support strap had to come out entirely. I also needed to relocate my ATF cooler, which is mostly why installing the winch took all day.

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Note the cut up fuel line I used as a grommet to prevent chafing the winch power cables when I ran them through the core support:
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Tiiiiiight fit:
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I had to reverse the fairlead bolts and run the nuts on the outside of the bumper, without washers under the bolt heads because the winch is packed in so tight.

I butchered my grille to make a hole to get to the clutch lever, so I made a removable section to make it look less like it is missing teeth. Couple of neo magnets and steel plates JB welded into the backside of the grille:

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A word to the wise - actually add a dummy cord, don't just keep thinking about how you need to do it. That grille section stayed in for a few months but I lost it at Windrock.

With all my spare time, I finally pulled the front bumper off and gave it a decent paint job. I didn't realize how much the rust was pissing me off until I got it repainted and installed again.

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And for the really fun stuff, I met my buddy at Windrock, TN last weekend and we had an absolute blast.

The first afternoon we ran about half of Trail 22. I barely got through the rock garden and up the hill right before the ledges, but my buddy couldn't get past the big boulders at the end of the rock garden and we had to bail. That trail is significantly harder than it was last fall. It was getting dark and we were trying to make good time, so no pics of the harder obstacles, but here's a cool poser shot on 22:

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The next day we ran Trail 4, 83, and part of one other blue trail. Not a whole lot of challenge other than really sketchy off-camber ruts in what were nominally "easy" trails due to rain over the winter. Great scenery though.

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I slid hard into this muddy hole and into the side of the bank, and am very thankful I got the full tube bumper or I'd be doing bodywork:

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And finally, the star of the show, Panther rock on trail 51. This was by far our favorite trail. It took most of the day to run, including a quick ride up to the "radar base" after my buddy broke his front driveshaft on the ledge right after the outlook (note the missing grille section *facepalm*).

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I wish we had more pics, but we didn't stop much since it was just the two of us.

This was definitely the hardest I've wheeled that truck and I beat the crap out of it. I bent my t-case harmonic dampener, banged up all the OEM skid plates (had to beat the engine skid flat again haha), and left a bunch of dark graphite metallic paint on the rocks up there. All four wheels got a good bit of rock rash, so I'm glad the Level 8 Mk6s I'd ordered got delayed. Especially since after this trip it's apparent that I need skidplates more than new wheels, so I canceled the wheel order and have a full set of BudBuilt skids on the way. I also need to get some of eimkeith's lower link mount reinforcements, since mine took a beating this trip. A set of plasticsguy rear bumpstops are probably in order too.

Thankfully other than a few dents and dings I didn't have any real damage. My buddy, on the other hand, smoked the transmission in his Ramcharger, destroyed his front driveshaft and pinion yoke, and caved in his passenger door and rocker. Then his tow rig (05 3500 Cummins) lost the fan clutch and grenaded the rear driveshaft carrier bearing and rear U-joint ...twice. Thankfully most of the tow rig breakage happened at the campground as we were leaving, so I was able to stick around and help him get parts to fix it. The second time his rear driveshaft died, it happened about 6 hours from me, 4 hours from his house, ...and about 1/4" mile from the industrial site where his dad works. Dude is the luckiest unlucky guy I've ever met.

Both of us are dying to do it all again.
 
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