Ultimate Hitch Haul V.1

UFG8R Runner

New member
The Problem:
I love my T4R, and I love my dogs. But if I'm ever going to travel with both my dogs and any luggage, I need more space.

I thought long and hard about getting a roof top box. It initially sounded like an attractive idea because they are 1) watertight and 2) lockable.


I eventually ruled out a roof top box for three reasons:
1) It's a pain to load
2) Knowing me, I'd probably forget about it and drive into my garage.
3) It is a relatively limited-use item-- they aren't super versatile (more on this later).

I thought of getting a simple Hitch Hauler, but quickly realized that if I stack much of anything on it, clearance issues would make it impossible to swing my rear lift gate open.

I wanted something:
1) Versatile & easy to load
2) Water tight
3) Lockable

The Solution:

I custom designed my own Hitch Haul / Hitch Box:
IMG_1969.jpg~original


HitchHaulSide.jpg~original


A Custom Hitch Haul was a great solution for me because:
1) It's Versatile & Easy to Load:
- No loading a roof top box from a step stool
- No clearance concerns of roof-top boxes (garage, drive-through)
- In Hitch Haul mode, it's easy to load anything I need on it (including a deer if I have a successful hunting trip. Loading a deer in a roof top box doesn't sound like the paradigm of convenience.

2) In hitch box mode, it is lockable and watertight.

3) It's hinged. Now I can stack lots of stuff on the Hitch Haul (or use it in Hitch Box mode), yet still swing it away to open the lift gate:
Unhinged.jpg~original



The hinge is designed to hold an absolute minimum of 300lbs at full swing. Although I've never tested swinging it with more than 350lbs, I expect it would hold close to 500lbs at full swing.
HitchHaulHinge.jpg~original


4) It provides lots of storage. I designed the Hitch Haul around a UWS Storage Chest (#TBC-60) that is 60"W X 24"D X 20"H. It holds 16.7 cubic feet of stuff. I had a "cooler rail" welded on top so I can strap even more stuff to the top of the UWS box.
HitchHaul1.jpg~original


Dimensions: Hitch Haul dimensions are 25" X 61.25" (inside rail to inside rail). The UWS box slides right inside the rails.

Attachment (Hitch Box to Hitch Haul): I drilled 4 small holes in the bottom of the UWS box. Then I simply used 4 small lag bolts with wing nuts to attach (lag bolts are inserted from the bottom up so you have to unlock the box to remove it).

Additional Features:

- Screw in pull pin + safety. You simply unscrew the "T" handle pin and pull the red safety pin when you want to swing it open.
HitchHaulPins.jpg~original


- Built in Brake Lights (GREAT when you stack a bunch of stuff on it)
IMG_1953.jpg~original


I've found this setup to be very versatile-- it works great for my needs.

Because I have a lift that raises the height of the vehicle, I haven't had any clearance issues whatsoever. My experience with Hitch Hauls in non-lifted vehicles hasn't always been great, as there can often be a lot of cringe-inducing "tail dragging" when exiting parking lots / off road / etc. If your Runner is stock height, you could easily design it with a 2-3" jog up to allow additional rear clearance.
IMG_1946.jpg~original


Dislikes:
- Weight. I haven't weighed it, but I would guess it weighs around 80-90lbs. It had to be engineered fairly stout to hold the weight I wanted to be capable of holding at full swing.

- Attaching to Vehicle: because it is quite heavy, it is VERY difficult to slide into my receiver unless I recruit a buddy. My 5'3" 110LB wife is all the added muscle I need-- it just really helps to have an extra set of hands to balance it while lining up with the receiver.
 
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Nice! Can't help you reduce the weight but CAN help you mount and dismount it. Simply get yourself 4 casters and build a small wooden platform to the exact height you need for installation. That or use a floor jack with a purpose built wood frame.
 
Very impressive piece of work. I'd think you would need b/u lights on the hitch lights?

Love the pic with your doggies.
 
Thats awesome! How long did it take you design and make the whole thing?

Thanks! I drove around for a couple days designing it in my head. I sketched it out in 5 minutes, handed it to a very good aluminum fabricator who has built some really neat custom trailers for me in the past...then I let him handle the rest.

He thought the finished product did a pretty good job of solving the lift gate problem for most people with SUV's, so he's thinking about making more of them to sell if anyone is interested. Just PM me.
 
Very impressive piece of work. I'd think you would need b/u lights on the hitch lights?

Love the pic with your doggies.

Not sure how to "multi-quote" to answer more than one question at a time. But to answer yours-- the backup camera does a great job of showing the whole Hitch Haul during backing, day or night....unless the box is on it. The box blocks the camera, so I have to go through the anguish of using my mirrors like folks who don't have awesome T4R backup cameras.
 
Not sure how to "multi-quote" to answer more than one question at a time. But to answer yours-- the backup camera does a great job of showing the whole Hitch Haul during backing, day or night....unless the box is on it. The box blocks the camera, so I have to go through the anguish of using my mirrors like folks who don't have awesome T4R backup cameras.

It looks like, when loaded up, your back up lights wouldn't illuminate behind the hitch box.

multi Quote.JPG

To multi-quote, click the icon with the (+) symbol on each quote you want to accumulate, then use the "Quote" button for the final one.
 

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Great idea! Mine weighs 29 lbs (you can easily remove/replace it), folds-up and supports 400 lbs....
 

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