I think i just joined the club. I started the truck up major stumble/misfire it went away after 30 seconds but never through a code, changed the plugs and cylinder #6 was wet inside. i cant tell if it's gas or coolant,slow coolant loss. Does anyone have any diy write ups on doing the head gaskets?
I have owned it since new and am anal about maintenance/ it's never over heated
prod 2/04
4.0 v6
2004 4r
98k
4x4
:toilet:
This is the one we used as a guide. We checked radiator for exhaust gasses, but the test was negative. An inspection camera revealed water in #6.
Here is my thread from when we did mine, but the photos were on an old server, haven't had time to update them.
Download and printout the relevant pages from the FSM.
You need
this tool, not optional.
Take pictures and put all parts removed on shelves and in labels baggies where you can.
I ordered the engine overhaul gasket kit which includes heads, front cover front seal, water pump, oil pump, etc, etc. I bought it on ebay from a dealer in Bloomington, IN I think.
I replaced the water pump,
best price on rockauto.
I bought felpro head bolts from rockauto a well as thermostat. The last head bolt we tried to put in was slightly bent, sent that one and the old ones back.
You may need/want to replace your pulleys, I replaced the bearings,
see here.
You can only buy the exhaust manifold bolts from Toyota, don't bother searching, I looked everywhere. We used some that were close. You may break intake studs, I replaced them with bolts.
We did not remove the oil pan.
Make sure you measure your valve shims BEFORE you take the heads apart.
See my thread here.
My son is a mechanic and he did the majority of the work. As he said, it's not hard, but it is a big job, books at like 22 hours. He had a ft lb torque wrench, but I picked up a inch lb one from sears when they were on sale and borrowed a big one from autozone for the crank pulley.
Good luck.
edit: I also took the heads to a high end machine shop where they checked them and milled them back to spec. Machine shop and all parts were a little over $900.