Wire Harness Repair Manual

TheDurk

Elite Member
In trying to help another poster on here today, I stumbled across a truly awesome link:

http://wilbo666.pbworks.com/w/file/fetch/48443657/Wire%20Harness%20Repair%20Manual%20%28RM1022E%29.pdf

This is a .pdf of the factory Wire Harness Repair Manual 1991-2005, a total of 418 effing pages. For all Toyotas of those years, it shows every stinking connector, organized by type and number of pins, so that you can find the part number for that elusive connector you need. Toyota only sells the empty housings, and this document also has a table listing, for every stinkin' connector, the part number for the repair pin/wire combo you need to make up a new connector together with the empty housing.

Finally, it has the instructions for the arcane art of unlocking and disassembling all these connectors.

Every wire monkey should download this this thing.

Finally, there is this gem of a fact that I was unaware of after 33 years of owning Toyotas:

Every connector part number STARTS with 90980-. Each connector is stamped with another five digits somewhere. To get the part number of the connector housing, just put the five digits after 90980-.

This has been a minor epiphany for me. I have never seen this mentioned in all my years on here. I hope it helps some of you.
 
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Is there a chance someone has this same guide for a 5th gen? Hopefully 2020+ but that is a stretch.

Not sure about that but I sure downloaded it for my 3rd gen....Seems like there has been a few revisions/upgrades for the 5th gen since its as old as balls now so there's probably a few sub-genres with differences
 
In trying to help another poster on here today, I stumbled across a truly awesome link:

http://wilbo666.pbworks.com/w/file/fetch/48443657/Wire%20Harness%20Repair%20Manual%20%28RM1022E%29.pdf

This is a .pdf of the factory Wire Harness Repair Manual 1991-2005, a total of 418 effing pages. For all Toyotas of those years, it shows every stinking connector, organized by type and number of pins, so that you can find the part number for that elusive connector you need. Toyota only sells the empty housings, and this document also has a table listing, for every stinkin' connector, the part number for the repair pin/wire combo you need to make up a new connector together with the empty housing.

Finally, it has the instructions for the arcane art of unlocking and disassembling all these connectors.

Every wire monkey should download this this thing.

Finally, there is this gem of a fact that I was unaware of after 33 years of owning Toyotas:

Every connector part number STARTS with 90980-. Each connector is stamped with another five digits somewhere. To get the part number of the connector housing, just put the five digits after 90980-.

This has been a minor epiphany for me. I have never seen this mentioned in all my years on here. I hope it helps some of you.

Any chance you can upload this somewhere different? Can't seem to get at the PDF at that link >:l someone ripped my A/F plug stealing my cat so now I'm going through the headache of wiring a new plug
 

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