The stock 4Runner V8 is rated to tow about 7,000 lbs. But your 4Runner isn't stock. You've added a ton of weight to it -- 35s, skid plates, roof rack, etc. You've also added a whole lot more aerodynamic drag and more friction from the tires. So your truck already needs to use a whole lot more power to go 60 mph than stock even without a trailer. But now you are towing a trailer near the max rated weight in very high temps.
So it doesn't really surprise me that the truck is overheating.
I understand that but I've towed from SoCal to Texas and back with more weight in the trailer then this past weekend and more hills and the temp didn't get as high. But I was running a slightly lighter and narrower tires.
I had a long talk with a good mechanic friend of mine, He assured me that 200-220 is pretty normal when considering the outside conditions and towing. He said his Chevy does about the same temps and he doesn't start to get concerned till it reaches 240*.
He did say it wouldn't hurt to vent out the engine bay, trimming the inner fender skirts to let more heat escape. This kinda makes sense because I have recently added anther 2.5in shock in there along with two more reservoirs blocking almost all that area.
We covered, possible air bubble in the system and he said that would over heat much faster, head gasket I'd see other signs, timing would cause it to run way rough, all my other stuff has been replaced. He did mention that sense i went with a after-market fan clutch that it might be good to replace it with a Toyota one but also said that wouldn't make much difference at speed.
I know running bigger tires, after market bumpers, sliders, roof rack and other goodies isn't going to help but I had most of that previous, to this problem.
I'm going to order some 4:88 gears and drop the axle ratio one more time, I'm already at 4:56 but I want to help the pulling anyway I can.
I know I'm pushing the limits of the truck, it actually pulls pretty good and does a decent job, I think if I just mind the weight a little closer when I'm loading it down, remove my roof light bar and spare tire when towing and vent out the engine bay a little it will be better. I'm also going to put a bigger transmission cooler in there.
I've got 22k miles on the truck just towing and I know it means I'll need a transmission rebuild sooner rather than later and most likely the engine as well. I'm really kinda curious how long it will last like this. I do a trans flush once a year so about every 15-12k and the engine oil gets done every 3k or if I'm towing two long hauls in a row I'll change it in-between even if it's only 1000-1500.
Yes I've considered a bigger truck and I've considered getting anther diesel. But for my business this combo seems to be working well. I don't think a full size tundra (esp since we don't make much for them) would work as well to show case our products, but I haven't ruled that out either. I've even contemplated swapping a late model 5.7 drive train. Unfortunately I don't think the money spent would net anything more than a really powerful small truck that gets even worse mpg.