Cold Air Intake

BFLAN

New member
So I was sick of waiting for anyone to come out with a CAI for the 5th Gen.

While taking everything apart I figured I would take a shot at making my own. With a little trial and error everything turned out great, just not as pretty as anything you can buy for $300-$400 when they come out.

I used 3" ABS parts from the local Home Depot and a 3 X 5.00" AEM aftermarket filter. I love AEM because they do not use oil. Anyone with experience using K&N's know that when you put too much oil on the filter after cleaning it can get all over the MAF sensor causing the "check engine" light to come on. No issue with the AEM. I had one in my precious car and really liked it.

1st remove stock air tube. Using a 22 degree 3" ABS elbow, a 45 degree street 3" ABS elbow, some 3" ABS pipe and 2 rubber 3" connectors fabricate a new air tube from the throttle body to the air box. There are two hoses connected to the factory air tube that need to be reconnected. I simply drilled holes in the new air tube and connected with silicon. I am going to buy plastic nipples that fit two hoses and epoxy into new air tube later.

By doing this you get rid of factory air tube that is corrugated and disrupts air flow. You also eliminate the weird factory box attached to middle of air tube that disrupts air flow. I have heard these are for noise control, and noise control only. By having a box in the middle of the air tube, it reduces noise in the cabin under full throttle. I am not sure if this true, I just elected to discard.

You can stop now and use factory filter or buy aftermarket filter that fits stock box. I elected to use new cone, aftermarket filter for better flow.

To do this you need to open factory air box and epoxy a 3" ABS coupling. I wish I had a better way to explain how to do this. I just attached filter to coupling and positioned on air box lid for best fit. I then epoxied to air box lid and sealed all voids with silicon. In order for the filter to fit I needed to remove a couple a plastic pieces from bottom air box. The inner tube can just be removed. 1st take off plastic tube that goes through fender. This allows access to tube in air box. Remove tube. The bottom air box also needed to be cut a little allowing new filter to sit in air box and have lid close properly. I cut the area out and taped up to seal out as much heat as I could. You want filter to pull all air from factory duct running through fender.

Once cutting was complete and filter fit properly I reinstalled air box bottom and secured all clamps.

I apologize in advance for how bad my explaining is. I am not the best at documenting what I did. You can always shoot my a PM with any questions and I will do the best I can at explaining.

Sorry for the novel, just wanted to pass along the info :)
 

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Great custom work again BFLAN!!!:bravo:
After you ride with it awhile......let us know if there is any difference in throttle response and how much louder it is.
 
Great custom work again BFLAN!!!:bravo:
After you ride with it awhile......let us know if there is any difference in throttle response and how much louder it is.

Thx, will do. So far not much louder. It actually sounds great with this and the Magnaflow. I definitely notice a difference. Just breathes easier and seems to not work so hard. I am going to make a "off road only" y pipe in the next couple weeks. This should free it up even more. Gets rid of back two cats and will eliminate the stock pipe hanging down so low. Crazy that is the lowest part of vehicle, just a matter of time before you completely rip it off on a rock if its not dealt with.

You know I will keep you all posted.

Cheers!
 
Thx, will do. So far not much louder. It actually sounds great with this and the Magnaflow. I definitely notice a difference.

Magnaflow? Sound clips please, please, please!! If not that. at least a description of the sound.
 
I second this motion!

Sounds good. A little deeper than stock, more growl. I am getting back into town on Monday. I will see what I can do sound clip wise.

Unfortunately, not a huge difference. I need a couple more cylinders for that :)
 
Hey BFLAN,

How's the home job holding up? I was at autozone the other day and saw some customizable intake piping, so I have been thinking about doing something like what you have. I am now running an AFE Pro Dry S air filter and thought it would make a difference with some more direct piping to the TB and FI. I can't justify spending $475 on the TRD intake right now and AFE told me they have no R&D for a 5th Gen CAI right now because they don't have a truck to use for T&E. So once they have a truck it might take 6 more months or so...
 
Hey BFLAN,

How's the home job holding up? I was at autozone the other day and saw some customizable intake piping, so I have been thinking about doing something like what you have. I am now running an AFE Pro Dry S air filter and thought it would make a difference with some more direct piping to the TB and FI. I can't justify spending $475 on the TRD intake right now and AFE told me they have no R&D for a 5th Gen CAI right now because they don't have a truck to use for T&E. So once they have a truck it might take 6 more months or so...

Its holding up just fine. Honestly this is exactly what you get when buy a CAI. They simply remove the factory tube to the TB with a straight higher flow design, and throw in an aftermarket washable high flow filter. Mine works great, I noticed the difference when I put it in and since I built it, it is holding up great!!!

I would suggest you go for it. Save yourself some money for another mod.
 

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