dual battery set up

[CSL]

For those of you that want a dual battery setup under the hood of a V6 3rd gen, it is possible. Hopefully you can get some ideas from what I have done.

Thanks to this thread for the Ruff Stuff battery box and other ideas. Problem for was that this thread is for a 4 cyclinder and I have a V6:
3rd Gen gets updated dual battery tray and National Luna Solenoid - YotaTech Forums


Here are the products I used:

battery box: Optima Battery Box, Dual, Widthwise [OPTWIDE] - $78.00

Battery Isolator and meter: National Luna DIY - Split Charge System

Fuse Block: ST*Blade Fuse Block With Cover - 6 Circuit with Negative Bus

Here is what I did:

1) I had to remove the radiator overflow reservoir
2) I loosened the fuse block completely them hammered over the bracket on the battery side. I drilled out the holes larger and then install the fuse block pushed over as far as I could. I had to cut out the corner of the radiator fan housing. I bought the isolator and the meter individually, as opposed to National Luna's DIY kit. I bought prepackaged lengths of battery cable from the parts store. They worked perfect and I didn’t have to crimp my own ends or by fittings.

Here are the pics.

Here is the engine as a whole

The reservoir is strapped to the air intake for now. I guess I’ll have to do a custom intake to accommodate an appropriate bracket for the reservoir…too bad…

Here are the two batteries squeezed in. I built a bracket and a hinged support to hold the new fuse block on top of the stock fuse block. This was the only place I could find to fit the new fuse block. I am a little worried about how close the positive pole is to the metal on the body at the bottom left of the battery block. I might grind it back or cover it in rubber? I don’t want arcing.

Here it is with the hinged fuse block open for access to the fuses below.

The isolater is squeezed in toward the back of the hood area by the hinges.

Inside there is a meter to show you the power in the batteries. There is also an alarm and an over ride to link both batteries together when winching.

I would have to say…I am pretty happy about this one.

 

[jsmarine]

Very cool setup, I never thought you could get two batteries under the hood. I had stared at my engine bay many times before trying to figure out how to get two batteries in there and decided it couldn't be done. Well I guess I was wrong! Very nice job!

And I think I would grind down that metal so it doesn't arc.

 

[theizzardking]

might be over kill, but if you do grind the metal down use some sound deadening paint to recover it, the sound deading paint is a rubberized paint product and should work well for insulating, meh just a thought most likely not even worth it....


sweet set-up though, might be using this as a template in the future

 

[proudrunner]

Nice setup! This is one of many mods I would be doing. I have seen this over at yotatech done on a taco, love that you have done this on a 3rd gen.

 

[CSL]

Thanks for the compliments! It was a long and though out process to finally get this to work. The last big thing to do is find a more permanent way to mount that radiator overflow.

I will look into the sound deadening paint. I definetely don't want to take any chances with arcing.

 

[Rock Slide]

I am a little worried about how close the positive pole is to the metal on the body at the bottom left of the battery block. I might grind it back or cover it in rubber? I don’t want arcing.

Nice work on the dual battery setup CSL.

BTW, this may be a stupid question, but I'll ask anyway - if you're worried about arcing from the positive pole to the metal on the body, can you not just flip that battery around so the positive pole is next to the fuse block like the other batter is facing?

 

[xskydivingdudex]

nice job CSL... i want to do this but this seems to be time and money consuming. I have been looking for a fuse block like the one u bought so i can properly hook up my aux accessories but $50 seems kinda high for that.

 

[xskydivingdudex]

did u pick up the fuse block with the negative bus or without?

 

[CSL]

did u pick up the fuse block with the negative bus or without?

It has a negative fuse block. I doub't it will really get used though. Yeah, the fuse block was expensive, but I have already rusted out and trashed a cheaper one, so I went ahead it spent a little more this time.

Nice work on the dual battery setup CSL.

BTW, this may be a stupid question, but I'll ask anyway - if you're worried about arcing from the positive pole to the metal on the body, can you not just flip that battery around so the positive pole is next to the fuse block like the other batter is facing?

Yeah, I thought about that, but if I flip it, I be just as close to another part of the body...one that will be harder to grind back.

 

[15boomin]

wouldn't it be easier to get like a rubber hose cut a slit in it and put it over that part of tht body and glue it down grinding seems like itd be a pain to undo everything and take it out jus tryin to keep it kis

 

[Rock Slide]

I thought about that, but if I flip it, I be just as close to another part of the body...one that will be harder to grind back.

Gotcha. That makes sense.

 

[Ron Helmuth]

rubber dip maybe would work fine?

great job CSL thanks for sharing.

My suggestion to your idea of protecting the frame from the battery post so nearby would be that rubber dip product. I have seen it at Harbor Freight for not all that much $$.

fairly easy to apply and you can do so in multiple stages to achieve the thickness desired. Worked great to cushion my shackles hanging off my ARB bumper from clanging against it all the time.

That is a piece of work that hinged access unit custom built. So simple yet so professional looking.

That battery meter photo I am not sure what I am seeing-that is running up the A pillar on drivers side? just tucked in against the dash?

amazing solution to the winch issue. Nicely done just like your other very custom mods.

 

[rubbman]

this one is going into my "mods to be done " file!

 

[CSL]

wouldn't it be easier to get like a rubber hose cut a slit in it and put it over that part of tht body and glue it down grinding seems like itd be a pain to undo everything and take it out jus tryin to keep it kis

Good idea, thanks. Your right, why grind parts off if I don't have to.

great job CSL thanks for sharing.

My suggestion to your idea of protecting the frame from the battery post so nearby would be that rubber dip product. I have seen it at Harbor Freight for not all that much $$.

fairly easy to apply and you can do so in multiple stages to achieve the thickness desired. Worked great to cushion my shackles hanging off my ARB bumper from clanging against it all the time.

That is a piece of work that hinged access unit custom built. So simple yet so professional looking.

That battery meter photo I am not sure what I am seeing-that is running up the A pillar on drivers side? just tucked in against the dash?

amazing solution to the winch issue. Nicely done just like your other very custom mods.

Thanks, Ron. I also like the spray idea. It would have a cleaner finished look, but it would be harder to do. For now the hose is a simple fix.

Thanks for the compliments. I have been thinking and planning this out for a while. Not only for winching power, but now I have a fridge for camping. Also, it will be harder to get stuck with a dead battery, like I did last summer!

this one is going into my "mods to be done " file!

Cool! glad I can help you find ways to spend money on your runner! Ha!

I swear I think every time I get something off my "wish" list or "mods to be done" file, another one goes in. Now I want to get it hooked up to a solar trickle charger!

 

[jmildoc]

Thanks for sharing this!

 

[JWaldz]

Old thread but I'm stealing the hinged plate idea for the fuse block.... I might actually put mine in now lol

 

[Stick Figure]

Since its an old thread I'll do a slight hijack with another option for adding a second battery....

pic credit to santacruzrunner

more pics of the build start here http://www.toyota-4runner.org/3rd-gen-t4rs/40184-introduction-eventualy-upgrade-thread-6.html

 

[TheeMikeB]

Resurrection...

Looking to install my BS block too, considering this method or fabbing a bracket. Curious what the other side of the hinged piece is attached to and how. I guess it would be the vertical/ side piece. How is that attached? [MENTION=27784]CSL[/MENTION]

Thanks

 

[A-JINGO-SLICE]

Nicely done!

 

[s20004runner]

I have been thinking about this and I am asking cause I genuinely don't know.

Why don't you have the second battery in the cargo area? What the advantage of having it in the engine bay?