LED LIGHT BAR INSTALL on a 2014 T4R

Looking nice!
Are you actually going to need fasteners on the sides, or can you have someone put a slight roll to the piece so it conforms to the grill contour?

__________________________________________

Took mine to have it Duracoated today!

Results to follow


Best Regards,

I am not sure on the sides yet... still working on it. The material is flexible so I could roll it but I would rather have a secure fit against the original mesh.

I wish you luck on the Duracoat, after several of my duty run boomsticks started to chip I am now a huge fan of Ceracoat.

Can't wait to see the pictures.

:worthless
 
I am not sure on the sides yet... still working on it. The material is flexible so I could roll it but I would rather have a secure fit against the original mesh.

I wish you luck on the Duracoat, after several of my duty run boomsticks started to chip I am now a huge fan of Ceracoat.

Can't wait to see the pictures.

:worthless

:thanks:

Is there enough overlap of the plate over the grill on the sides to place a fastener there?


Hopefully the duracoat will work in my application!

Best Regards,
 
Completed and installed my Custom LED Light Bar/Grill Faceplate

I did this because I was not happy with the way just cutting the grill turned out. Thanks to [MENTION=106209]FloridaOccifer[/MENTION] for jogging my thoughts on this process!

Please excuse the horrible pic, its raining here and light is terrible.
 

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[MENTION=103267]Saker[/MENTION] - what are you tapping the blue wire out of your LED switch into on the switch next to it (the wiper warmer switch)?

[MENTION=101352]harkco[/MENTION]
Yes, using the wiper warmer switch to grab the illumination power.
I used the green wire to the wiper warmer switch.
Hope this is a better answer!
 
[MENTION=101352]harkco[/MENTION]
Yes, using the wiper warmer switch to grab the illumination power.
I used the green wire to the wiper warmer switch.
Hope this is a better answer!

Perfect. Thanks [MENTION=103267]Saker[/MENTION]
 
Completed and installed my Custom LED Light Bar/Grill Faceplate

I did this because I was not happy with the way just cutting the grill turned out. Thanks to [MENTION=106209]FloridaOccifer[/MENTION] for jogging my thoughts on this process!

Please excuse the horrible pic, its raining here and light is terrible.

looks really cool. looks a lot better then what you started with.
 
Completed and installed my Custom LED Light Bar/Grill Faceplate

I did this because I was not happy with the way just cutting the grill turned out. Thanks to [MENTION=106209]FloridaOccifer[/MENTION] for jogging my thoughts on this process!

Please excuse the horrible pic, its raining here and light is terrible.

Nicely done sir!
 
I finished my homegrown solution and mounted it up yesterday.

Saker, thanks for the boost of courage to move forward on this project. I took 10 times longer on this one than I ever have on my other vehicles just so I could make sure it was as close to professional as possible.

20140719_101347_zps19870e3c.jpg~original


20140719_101355_zps937e05b9.jpg~original
 
I plan to attach to the wiper warmer as well, but I have three switches. Does anyone know if that will be too much on one wire? I don't have any other illuminated switches in the area.

[MENTION=101352]harkco[/MENTION]
Yes, using the wiper warmer switch to grab the illumination power.
I used the green wire to the wiper warmer switch.
Hope this is a better answer!
 
I plan to attach to the wiper warmer as well, but I have three switches. Does anyone know if that will be too much on one wire? I don't have any other illuminated switches in the area.

Are you using this for LED illumination?
If so, you should be ok, as there should be minimal current draw.


. : I am not an electrician nor an engineer, so I take no responsibility! : .
:behindsofa:
 
Yep. Just led illumination for the switches. I'll let you know of i start any fires!:doh:

Are you using this for LED illumination?
If so, you should be ok, as there should be minimal current draw.


. : I am not an electrician nor an engineer, so I take no responsibility! : .
:behindsofa:
 
LED LIGHT BAR INSTALL

The purpose of this write-up is to help people that are interested in installing a light bar behind the grill of their 2014 Toyota 4Runner. I will list the parts used as well as pictures.

For the cleanest install, I'd recommend a full relay harness. TRS makes a nice one, and it's actually got two relays which might be nice if you want to add another light in the future.
HD Relay: H1/H3 - Wire Harnesses - Components
To make things easy, I'd also get these and I'll explain why later:
9006 Extension Cords - Accessories from The Retrofit Source

If you go with a relay harness like the one above, you'll simply connect the power connector to the battery, connect the ground connector to a ground, run the light plugs towards the light in the grill and connect the switch wire to the signal wire in the relay harness. The first three are very easy, the last one takes a bit more work.
In this case, the relay harness has an H1/H3 and you won't need that, so you can cut that connector off. When you cut that connector off, the wire left (orange insulated wire) is where you'll connect the switch wire to. Of course, you'll need to extend that wire from the switch to wherever you mount the relay harness. The other wire (black insulated wire) is a ground wire that will need a terminal.

Now, you'll need to connect a wire from the high beam or fuse to the trigger wire on the switch to provide it with power. This is the questionable part. By connecting to a fuse, you'll have to hit the switch every time you want to turn the lights on. Honestly, it's a pain in the butt if you plan on using your lights on back roads at night. Connecting to the high beam is much more convenient since you can leave the switch on and every time you turn the high beams on, the eBay bar will light up without having to hit the switch. Very handy. If you choose to connect the eBay bar to a fuse and not the high beams, you have two choices. One, you connect it to a fuse that's always hot. Two, you connect to a fuse that is only on when the ignition is on. The advantage of the first option is that you can turn the light on any time, whether the truck is on or off. That's also the disadvantage because it's easy to accidentally leave on. I'm going to suggest you run the trigger wire on the switch to the driver's side headlight and connect it to the high beam wire. (Don't forget to install a Mini Waterproof 3 or 5 Amp In Line Standard Blade Type Fuse Holder on this circuit!) This should work whether you have the DRL or not.

This should give you an operational switch, an operation harness and the only thing left is to connect the light to the relay harness. This is where those 9006 extension cords come in. Plug those extensions into the end of the relay harness at the light, cutoff the part you don't need and splice your light's wires into that extension cord. Basically, it'll leave you with a nice clean plug so it's easy to remove the light in the future.

I'd do all of this in a few stages. You'll need two provide two wires of your own, so you can simply use a speaker wire or something like that that already has two wires in it. They're both going to the switch on one end, and close to the headlight on the other. Run that wire first, through an existing rubber grommet on the firewall near the master cylinder. Do the switch next. Relay harness after that. Attach the lights. Fire it up and make sure everything works. Finally, clean up the wiring, make it pretty, attach the relay where you want it and enjoy the lighting.

Things you'll need:

The switch. Mine came from AirOnBoard USA
TOYOTA 4RUNNER Replacement Switches -Air On Board
The relay harness I linked to, or something like it.
A length of wire as discussed. I used 18-2 gauge stranded speaker wire.
At least three 18-22 gauge t-taps (one at headlight, one at illumination wire on existing switch in dash) A few extra won't hurt since those things are temperamental at best.
Butt connectors, at least 5 for the new switch ( (1)ground, (2)power and (2)trigger wire (solder and heat shrink tubing is preferred if you're capable)
Mini Waterproof Amp In Line Standard Blade Type Fuse Holder (comes with a 10 or 20 amp fuse change to a 3 or 5 amp) This goes on the trigger circuit!

I hope this help someone wanting to install something similar!




Simple Aux Light Wiring Dia
fvf2.png

Upper Access Cover - Removed
fjkr.jpg


Lower Access Cover - Removed
13xw.jpg


Aluminum Brackets Fabricated
z3su.jpg


eBay 22inch 120 Watt LED Light Bar
kshw.jpg


Positioning Brackets
ac4e.jpg


Bumper Drilled and Tapped for Brackets
mpsk.jpg


LED Light Bar Mounted
d04d.jpg


LED Light Bar Mounted Underside View
nppt.jpg


LED Light Bar Mounted Grill View
2ttk.jpg


Wiring Harness and Relays Installed
fvcx.jpg


LED Light Bar Trigger Wire Connected to High Beam Wire
gpdu.jpg


LED Light Bar Switch Wired Up
(Obviously, the blue/white wire will be run thru the switch hole and connected back to the T-tap)
dpja.jpg


LED Light Bar Switch
ixei.jpg


LED Light Bar_1
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LED Light Bar_2
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As requested, Light Output Pics Added


Low Beams
m35v.jpg


Low and High Beams
f924.jpg


Full Beams with LED Light Bar
(Keep in mind, output is partially blocked by grill, haven't decided whether to cut it or not!)
ym54.jpg


Picture after the grill opened up!
Huge Difference!


maiqp.jpg
What wire u tap into on the wiper switch
 
Completed and installed my Custom LED Light Bar/Grill Faceplate

I did this because I was not happy with the way just cutting the grill turned out. Thanks to [MENTION=106209]FloridaOccifer[/MENTION] for jogging my thoughts on this process!

Please excuse the horrible pic, its raining here and light is terrible.

Awesome thread.
Please tell me all about your faceplate. It looks absolutely first class.
What material did you use?
How did you cut it?
How did you mount/anchor it to the grill?
Are those rivets or allen heads or torq heads?

Thank you!!
 
Awesome thread.
Please tell me all about your faceplate. It looks absolutely first class.
What material did you use?
How did you cut it?
How did you mount/anchor it to the grill?
Are those rivets or allen heads or torq heads?

Thank you!!
Starting at post #50, but not all inclusive...

:thanks: for the kudos GiGi's 1996

Material: .065 thick aluminum
Cut & supplied by: Waterjet company locally for 50.00. I supplied the detailed drawing for my dimensions.
Mount/Anchor: On the back side of the grill, upper and lower plate, there is a piece of same material with matching holes to cover. The grill is "sandwiched" between the outer faceplate and the inner pieces behind the grill.
Rivets or allen heads or torqs: I used these "#10-32 stainless button head socket screws, & stainless nylon insert nuts to fasten it with". I came back and used some #10 stainless flat washers on the outside, behind the head of the button head.

Hope this helps. I am thoroughly satisfied with the outcome!
 
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Thank you Saker for the thorough and quick response.

We are going to use your solution to frame my light bar to give it a perfect fit and finish. I sure hope it turns out as good as yours did. Mine is a little wider so we'll see how it works out with the curve of the grill. My light bar is straight, not curved. Had we realized the grill had a curve to it first, we would of purchased curved bar! We got a great deal on it, so we'll make it work.

I will make sure and add my install to your very informative thread. It may take some time, but it'll get done. Between work, kids, life and the fact that it is horribly humid and hot here right now.....it will take time.
 

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