[MENTION=165143]mattkc16[/MENTION] let us know what you find in case others have the same issue down the road and know where to look.
Weee, We got the truck back from Toyota. On the drive back it still had the issue/loss of power. I gave it to a neighbor friend of mine who owns a shop he drove it that night to see the issue and the entire time it was bogged down/low power. The next day, during his drive to the shop....it drove fine. He had it for the day, drove it a bunch with scan tools hooked up....it drove fine. I filled it up with premium, drove if about 150 miles to and from work (40 miles each way)....it drove fine. I want to run a few tanks of gas thru it to see if anything changes, but right now it seems to be running great.
Toyota did quite a bit of work (pulled/checked knock sensors and wiring, throttle position, pulled plugs, checked cat, checked fuel pressure). They cleaned the mass air flow sensor, fuel injectors. So I have a few theories:
1) Bad gas, this was initially what my gut was telling me. We filled up at the beach, at a gas station that is rarely used off season, and the issue came up within about 50 miles after the fill up. I initially ruled this out, cause even after refilling about 5 times we still had the issue. If there was water in the gas, it would sit in the bottom of the tank and take some time to displace since water is immiscible in water...Maybe?
2) Toyota was pretty confident the engine "heard" a knock from the knock sensors. This was what they believe caused the loss of power (the ECU pulled timing based on the knock sensor output). Could there have been an issue with the knock sensor wiring or sensor itself that was corrected as they were troubleshooting (plugging/unplugging wires)? If it comes up a year from now, I would probably look inot that.
3) dirty MAF or injectors? They did a full tune up, etc. This maintenance could have improved the running, which maybe corrected the issue?? im not sure.
4) the plugs were disconnected/reconnected a few times, could it have been a bad connection? Seems unlikely to me because otherwise the engine did run well.
At this point it is running spectacularly, so i'll see how it goes. We only have about 300-400 miles since we had the issue. I'll be more comfoident once we get close to 2000 miles. If it comes up again I will certainly keep the forum posted.