Sammy's (Roof) Rack...

ajonesnv

New member
I have many mods on my truck, most of which I have not posted about, however I thought this one might come in as interesting and doable for those that rather not spend 650.00+… Now on to roof racks.

I recently bought a Rola Vortex. Now first off this is too small for my typical preferences and desires, so as many others did I bought the extension that will add 18.75 “ of very nice space. It also looks much better, BUT that was just not good enough for me ☺

Test fit with one extension:









Being 9-11 inches away from having a legitimate full-length roof rack I went back on the ole inter-web and mail ordered me another extension. Now this extension puts the length about 8.5-8.75” too long, so I bought this one with the intensions of cutting it down and that is exactly what I did.







After I got it all cut down, cleaned, and re-measured I did what any male that can call themselves a Man would do…I harnessed the power of electricity and heat an fused the metals back together.







OK, so now a couple things bothered me about this particular roof basket and about roof baskets in general. Im not a fan of how high the mounting system causes the basket to sit and is seemingly less strong, so I plan on building some legs for it rest upon that run into the existing tracks. Second issue was how the extensions lined up, Rola doesn’t have Whitson Metal Works (shout out for your awesome racks) working for them, so the welds are crappy and the tubing doesn’t line up perfect, which is another aspect I will fix.

85.5” in length:







Ill have some more info as I go further.
 
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OK, so I have been thinking through the mounting. I want it only about an inch above the actual roof, so Im going to obtain some 1x2 tubing to see about building mounts out of that. I think Im going to have to do some notching and possibly reshape parts of the 1x2, but I think that is gonna get me where I need to be.

More to come.
 
OK, so I have been thinking through the mounting. I want it only about an inch above the actual roof, so Im going to obtain some 1x2 tubing to see about building mounts out of that. I think Im going to have to do some notching and possibly reshape parts of the 1x2, but I think that is gonna get me where I need to be.

More to come.

I used superstruts from home depot to make crossbars for my home built roofrack. Also, drilled some holes in flatbar that fit in the roofrack tracks. I used carriage bolts and drilled the holes in the flatbar too small on purpose. Then tapped the head of the bolt so the square shoulders under the bolt head wedged in the flatbar.
 
I used superstruts from home depot to make crossbars for my home built roofrack. Also, drilled some holes in flatbar that fit in the roofrack tracks. I used carriage bolts and drilled the holes in the flatbar too small on purpose. Then tapped the head of the bolt so the square shoulders under the bolt head wedged in the flatbar.

Any photo by chance?

Is yours full length?

Im interested how others supported the front. I have a few idea, but I tend to over think things.
 
Any photo by chance?

Is yours full length?

Im interested how others supported the front. I have a few idea, but I tend to over think things.

I used them for my rola rack to try and get the rack closer to the roof. Then I got rid of the rola rack and built the entire rack from super struts which I plan to have completed this week.

For the front half of the rack I used a couple 5/8" bolts with flanged nuts turned backwards and felt pad stuck on the nut to support the rack from a downward force. I will upgrade to something with a much larger surface area in the future but right now I want something to help support the weight of my lightbar.

I have a few bugs to work through this week but I should be able to wrap it up.
 
completely understand, which is why i want to
gleam as much as possible from others up stream :)

I had some rubber stock lying around that I used to lift the crossbars about 1/2"
above the OEM roof tracks. I tried laying the crossbars on top of the OEM
tracks but I believe it grazed the roof in the center. Also the rubber blocks I
used help distribute weight on the roof besides providing the lift.

These pieces of super strut crossbars will fit between the slats in your rola
rack and catch on the smaller diameter tube running the length of the rola
rack. I think I cut my crossbars to 44" (Just a FYI).

Super struts are about $16 each at home depot however you can only get 2
crossbars per stick. I would probably run about 4 with the rola rack but you
might could get away with just 2 like I have with my current set up. It's still
in the testing stages to see how it performs with some wind resistance.

roofrack4.jpg

roofrack2.jpg

This is what I have sitting in the track. I did need to grind them down so they
would slide in the track freely.

roofrack5.jpg
 

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Roof rack extension

Hey man what are you plans for the other half of that extension you cut in half?

I am looking to do the same exact thing you did with that rola vortex .. Looks dope
[MENTION=73515]ajonesnv[/MENTION]
 
Hey man what are you plans for the other half of that extension you cut in half?

I am looking to do the same exact thing you did with that rola vortex .. Looks dope
[MENTION=73515]ajonesnv[/MENTION]

I have a buddy that has a 4th Gen that went in together with me on the second extension. If he changes his mind Ill let you know.
 
Hey man what are you plans for the other half of that extension you cut in half?

I am looking to do the same exact thing you did with that rola vortex .. Looks dope
[MENTION=73515]ajonesnv[/MENTION]

Hey I actually ended up having the remainder of the extension.
 
Hey I actually ended up having the remainder of the extension.
Does that rack fit in between the roof rails??? From the photo it looks like it does perfectly but its hard to tell. Those carriage bolts that cj80cruiser used look like they would work if you just drilled holes in the rack and mounted it directly to the stock rails. Very interesting.
 

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